Tronair Batpak 11-6602-1000, Operation & Service Manual

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Models: 11-6602-1000
BATPAK
04/2002 | Rev. 05 Page | 1
This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval
voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability
from consequences that may occur. Only Tronair OEM replacement parts shall be used.
1.0 DESCRIPTION
The Tronair Model 11-6602-1000 Batpak is a completely portable, self-contained 24 volt D.C. Ground Power Unit (GPU).
Electrical power is provided by six (6) 12-volt high cycle lead calcium batteries grouped to provide 24-volt D.C. power.
2.0 SPECIFICATIONS/FEATURES

Output (Batteries fully charged): 1800 AMPS peak

Voltmeter: Provided to give status of battery condition

Main Power Switch: Controls electric power to aircraft power cable
NOTE: This switch should not be switched when amperage draw exceeds 250 AMPS

Charger Connector Receptacle: Battery recharging convenience

Aircraft Power Cable: 20 feet
3.0 ASSEMBLY
WARNING!
Exercise extreme care when working inside this unit to avoid possible electrical shock.
1. Generally check over unit and assure the tightness of all nuts, bolts and screws.
2. This unit is shipped fully assembled less the handle and a single electrical connection:
a. Bolt handle onto back of unit using four (4) 5/16-24 x 3 inch long bolts and corresponding 5/16 locknuts and
flatwashers (included with unit).
b. Ensure Main power switch is set to "OFF". Connect jumper lead labeled "(-) Battery Lead" to the battery stud labeled
"(-) Connection Point"; Reference Parts List Illustration.
4.0 OPERATION
WARNING!
Battery posts, terminals and related accessories contain lead and lead compounds; chemicals known to
the State of California to cause cancer and reproductive harm.
Wash hands after handling.
1. Prior to utilization check battery condition using the voltmeter located in the control panel; 24 to 26 volts.
a. If battery output is less than 24 volts, it is recommended the batteries be charged using Tronair Model 92-0552-9000
or equivalent 24 volt D.C. battery charger.
2. Follow the aircraft manufacturer's recommendations on plugging the aircraft power cable connector into the aircraft
receptacle. If no recommendations are provided, it is suggested the Main Power Switch be in the "OFF" position when the
connector is plugged into the aircraft receptacle.
4.1 FOR OPTIMUM PERFORMANCE AND INCREASED BATTERY LIFE

Keep unit warm.

Re-charge batteries after each use.

Charge on "SLOW" battery charger setting.

Keep batteries charged during non-use periods.

Keep battery connections clean.
NOTE: Refer to Appendix II - Delco Battery Service Bulletin 1B-116 and Material Safety Data Sheet for additional
information.
5.0 MAINTENANCE
Periodically inspect your Batpak for loose connections and overall general condition. Make repairs as necessary.
5.1
SPECIFIC MAINTENANCE

Recharge batteries individually, 12 volts D.C. at least every four (4) months.

Keep battery connections clean and free of corrosion.

Grease wheel bearings at least annually using wheel bearing grease.