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Model:  06-5042 -Series 

Fluid Servicing Unit 

 

12/2014 | Rev. 05 

Page | 1 

 
This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval 
voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability 
from consequences that may occur. Only Tronair OEM replacement parts shall be used. 
 

1.0 

GENERAL DESCRIPTION 

The Fluid Reservoir Service Unit is a compact unit primarily designed to provide a source of clean fluid for filling reservoirs. It 
is not intended for performing any pressure testing tasks. 
 

2.0 

SPECIFICATIONS 

 

Maximum Pressure:  200 psi (13.8 bar) 

 

Fluids: 
MIL-PRF-5606/MIL-PRF-83282 ............. 06-5042-0500 
MIL-L 23699/MIL-PRF-87257 ................ 06-5042-0800 
HyJet V .................................................. 06-5042-3300 
Phosphate Ester..................................... 06-5042-3600 

 

Filtration

:

 

2 Micron 

 

Dimensions

:

 

18 

4

/

16

 in (47.5 cm) Wide 

 

23 3/16 in (59cm) Deep 

 

34 5/16 in (87 cm) High (Handle Extended) 

 

Weight: 

60 lbs (27.2 kg) 

 

Pump

 

Displacement:  4.4 cubic in/stroke (72.11 cc/stroke) 

 

3.0 

FEATURES 

 

15 foot (4.6 m) hose  

 

8 gallon (30.3 liter) reservoir 

 

2 micron pressure filter 

 

4.0 

PREPARATION FOR USE 

The unit is shipped fully assembled, and only the following steps are required to make it operational: 
1. 

Service Reservoir:

  Fill reservoir with appropriate clean fluid. 

CAUTION! 

Only use the type of fluid for which the unit is designed. Using other fluids will cause contamination and 
seal deterioration. 

 
2.  Adjust frame handle height to preference. 
3.  Operate hand pump several times to fill line and purge air. Install coupling at hose end if applicable. 
 

5.0 

TRAINING 

5.1 

TRAINING REQUIREMENTS 

The employer of the operator is responsible for providing a training program sufficient for safe operation. 
 

6.0 

OPERATION 

To Use the Unit: 

1.  Securely attach hose to aircraft. 
2.  Operate pump handle at a slow to moderate pace with even pressure. 

NOTES: 

1.  It is not necessary to operate pump rapidly. The pump moves a large volume of oil per stroke and will 

fill a reservoir much faster than standard pumps. 

 

2.  A slow movement of the pump handle with a steady pressure works best. 

When Service Has Been Completed: 

1.  Disconnect hose from aircraft. 
2.  Replace protective cap on hose end to prevent dirt ingestion. 

Summary of Contents for 06-5042 Series

Page 1: ...air Inc Phone 419 866 6301 800 426 6301 1 Air Cargo Pkwy East Web www tronair com Swanton OH 43558 Email sales tronair com Model 06 5042 Series 06 5042 0500 06 5042 0800 06 5042 3300 06 5042 3600 Fluid Servicing Unit 12 2014 Rev 05 ...

Page 2: ...REVISION DATE TEXT AFFECTED 04 01 10 2004 Major revision 05 12 2014 Added 06 5042 3300 ...

Page 3: ...CIFICATIONS 1 3 0 FEATURES 1 4 0 PREPARATION FOR USE 1 5 0 TRAINING 1 5 1 TRAINING REQUIREMENTS 1 6 0 OPERATION 1 7 0 MAINTENANCE 2 7 1 TIRES 2 7 2 FILTERS 2 8 0 PROVISION OF SPARES 2 8 1 SOURCE OF SPARE PARTS 2 8 2 RECOMMENDED SPARE PARTS LISTS 2 9 0 IN SERVICE SUPPORT 2 10 0 GUARANTEES LIMITATION OF LIABILITY 2 ...

Page 4: ... 3 0 FEATURES 15 foot 4 6 m hose 8 gallon 30 3 liter reservoir 2 micron pressure filter 4 0 PREPARATION FOR USE The unit is shipped fully assembled and only the following steps are required to make it operational 1 Service Reservoir Fill reservoir with appropriate clean fluid CAUTION Only use the type of fluid for which the unit is designed Using other fluids will cause contamination and seal dete...

Page 5: ...that may require service contact Tronair immediately Do not attempt to repair or disassemble a product without first contacting Tronair any action may affect warranty coverage When you contact Tronair be prepared to provide the following information a Product Model Number b Product Serial Number c Description of the problem If warranty coverage is approved either replacement parts will be sent or ...

Page 6: ...eservoir Servicing Unit When ordering replacement parts kits please specify model serial number and color of your unit Item Part Number Description Qty 4 Z 1273 Weldment Tube 1 5 H 2665 Tank Modified 1 6 U 1001 01 Wheel 2 7 Z 5589 01 Weldment Frame 1 10 Z 1083 01 Handle Unit 1 ...

Page 7: ...ist 06 5042 0800 MIL PRF 87257 MIL L 23699 Item Part Number Description Qty 1 TF 1105 06 11 0 Assembly Hose 1 2 HC 2171 Pump Hand 1 3 TF 1105 08 09 5 Hose Push on 1 8 TF 1105 06 180 Assembly Hose 1 9 HC 1826 Assembly Filter 1 Parts List 06 5042 3300 06 5042 3600 HyJet V Phosphate Ester Item Part Number Description Qty 1 TF 1134 01 10 5 Assembly Hose 1 2 HC 2157 Pump Hand 1 3 TF 1030 03 09 5 Hose P...

Page 8: ...Model 06 5042 Series Fluid Servicing Unit 12 2014 Rev 05 Page 5 HC 2171 HC 2157 HC 2156 Hand Pump ...

Page 9: ... 17 CXD 020004 003 Tube 1 18 08 ADFH 04 28 Prevailing Locknut 1 19 CXD 020004 001 End Cap Blind End 1 HK 3717 Kit Handle Replacement consists of 1 1 Pin Linkage Assembly 1 11 Pump Handle 1 12 Pin Linkage Assembly 2 HC 2157 Phosphate Ester HyJet V Fluid 06 5042 3300 06 5042 3600 HK 3683 Kit Pump Seal Replacement consists of 1 3 Wiper BUNA 1 4 O ring BUNA 1 5 O ring BUNA 1 8 O ring BUNA 2 HC 2171 MI...

Page 10: ... Filter 1 4 K 3098 Kit Filter Element 1 Parts List 06 5042 0800 MIL PRF 87257 MIL L 23699 Item Part Number Description Qty 1 HC 1826 Assembly Filter 1 2 HC 2007 142 O Ring Series 2 VITON 2 3 HC 1482 Element Filter 1 4 K 3098 Kit Filter Element 1 Parts List 06 5042 3300 06 5042 3600 HyJet V Phosphate Ester Item Part Number Description Qty 1 HC 1480 Assembly Filter 1 2 HC 2006 142 O Ring Series 2 ER...

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