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Model:  HC-2485 

8000 

PSI

 Hand Pump 

 

05/2010 | Rev. 01 

Page | 1 

 
This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval 
voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability 
from consequences that may occur. Only Tronair OEM replacement parts shall be used. 
 

Parts List 

When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit. 

This pump is compatible with MIL-PRF-5606/MIL-PRF-83282 Hydraulic Fluids only. 

 

Reference Parts List Illustration on following page. 

 

Item 

Part Number 

Description 

Qty 

506-034 

Flange 

18 

518-034 

Screw, Socket Head Cap 

 

K-4215 

Kit, Seal Replacement

consists of:

 

 

 

O-Ring, Outlet Check 

 

O-Ring, Tube Seal 

17 

 

Wiper, Rod 

19 

 

Ring, Backup 

20 

 

O-Ring, Piston 

22 

 

O-Ring, Valve Body 

23 

 

Ring, Backup 

27 

 

O-Ring, Release Screw 

32 

 

O-Ring, Relief Valve 

33 

 

Ring, Back-Up 

34 

 

O-Ring, Relief Valve 

 

K-1068 

Kit, Linkage Replacement; 

consists of:

 

 

 

Pivot 

10 

 

Assembly, Linkage Pin 

13 

 

Strap 

14 

 

Assembly, Clevis Pin 

15 

 

Bracket, Pump Handle 

 

K-4216 

Kit, Internal Parts Replacement; 

consists of:

 

 

 

Spring, Inlet Check 

 

Spring, Outlet Check 

 

Ball, Outlet Check 

 

Ball, Inlet Check 

24 

 

Ball 

25 

 

Spring 

 

K-3875 

Kit, Piston/Cylinder Replacement; 

consists of:

 

 

11 

 

Piston 

12 

 

Tube 

16 

 

Retainer, Wiper 

21 

 

Assembly, Valve Body (Includes Items 1, 2, 6, 21) 

 

K-3876 

Kit, Piston/Seal Replacement; 

consists of:

 

 

11 

 

Piston 

19 

 

Ring, Backup 

20 

 

O-Ring, Piston 

 

K-4214 

Kit, Release Screw Replacement; 

consists of:

 

 

29 

 

Screw, Release 

28 

 

Retainer, Screw 

NOTE:  Entire pump assembly can be purchased as a kit. See Hydraulic Jack Parts list. 

Summary of Contents for 02-7836C0110

Page 1: ...N SERVICE MANUAL Tronair Inc Phone 419 866 6301 800 426 6301 1 Air Cargo Pkwy East Web www tronair com Swanton OH 43558 Email sales tronair com Model 02 7836C0110 12 Ton 10 87 Metric Axle Jack 08 2010...

Page 2: ...REVISION DATE TEXT AFFECTED 01 05 2010 Original release 02 08 210 Modified 7 0 Trouble Shooting and Parts List...

Page 3: ...ONS 1 4 0 ASSEMBLY INSTRUCTIONS 1 4 1 GENERAL INFORMATION 1 4 2 PRE USE CHECKS 1 5 0 OPERATING INSTRUCTIONS 1 5 1 JACK INSTRUCTIONS 1 6 0 MAINTENANCE 2 6 1 GENERAL 2 6 2 SERVICING JACK 2 6 3 REMOVING...

Page 4: ...bs 27 00 kg BUNA N Seals 4 0 ASSEMBLY INSTRUCTIONS 4 1 GENERAL INFORMATION This product should be assembled and or repaired using good workmanship practices and proper tools All replacement parts must...

Page 5: ...pump to help remove cylinder 6 Remove retaining rings Items 33 16 and 15 7 Separate rams and replace all seals including retaining rings To Re assemble Jack 1 Re assemble in reverse order of above 2 T...

Page 6: ...he following items a Parts required for normal maintenance b Parts covered by a component manufacturers warranty c Replacement parts have a 90 day warranty from date of shipment If you have a problem...

Page 7: ...1 2 HC 2485 Assembly Hydraulic Hand Pump 8000 psi 1 18 HC 2008 109 O ring Series 2 2 19 N 2205 02 S Plug Hex Head 1 2 NPT 1 21 G 1151 107212 Screw Hex Socket Head Cap 3 8 16 x 1 1 4 long 4 34 N 2066 0...

Page 8: ...g 1 6 G 1151 109716 Screw Socket Head Cap 1 2 20 x 1 3 4 long 4 7 TR 1541 Cylinder Main 1 8 TR 1801 Cylinder Stage 1 1 9 TR 1799 Cylinder Stage 2 1 10 TR 1800 Cylinder Stage 3 1 11 G 1300 13040 Pin Ro...

Page 9: ...onsists of 4 HC 2008 236 O ring Series 2 1 14 HC 2000 218 O ring Series 2 1 24 HC 1697 20 Wiper Ring 1 25 HC 2023 224 Ring Backup 1 26 HC 2000 224 O ring Series 2 1 27 HC 1697 24 Wiper Ring 1 28 HC 20...

Page 10: ...Model 02 7836C0110 12 Ton 10 87 Metric Axle Jack 08 2010 Rev 02 Page 7...

Page 11: ...APPENDIX I Hydraulic Schematic...

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Page 13: ...Hydraulic Schematic...

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Page 15: ...APPENDIX II HC 2485 Hand Pump Parts List...

Page 16: ......

Page 17: ...onair Inc Phone 419 866 6301 800 426 6301 1 Air Cargo Pkwy East Web www tronair com Swanton OH 43558 Email sales tronair com Model HC 2485 8000 psi Hand Pump Parts List With Illustrations 05 2010 Rev...

Page 18: ......

Page 19: ...sts of 5 O Ring Outlet Check 1 7 O Ring Tube Seal 1 17 Wiper Rod 1 19 Ring Backup 1 20 O Ring Piston 1 22 O Ring Valve Body 1 23 Ring Backup 1 27 O Ring Release Screw 1 32 O Ring Relief Valve 1 33 Rin...

Page 20: ...ge 2 Parts List Illustration This pump is compatible with MIL PRF 5606 MIL PRF 83282 Hydraulic Fluids only WARNING Item 31 H 3327 is a preset relief valve Do Not disassemble this valve Replacement par...

Page 21: ...APPENDIX III Safety Data Sheet MIL PRF 5606 Hydraulic Fluid...

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Page 35: ...APPENDIX IV Declaration of Conformity...

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Page 37: ...TY The design development and manufacture is in accordance with European Community guidelines Axle Jack 02 7836C0110 Relevant provisions complied with by the machinery 2006 42 EC Relevant standards co...

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