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Models:  02-7813C0100, 02-7813C0100-A5, 02-7884C0400 

12 Ton Two Stage Hydraulic Axle Jack 

 

02/2021 | Rev. 06 

Page | 1 

 

This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval 
voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability 
from consequences that may occur. Only Tronair OEM replacement parts shall be used. 

 

1.0 

PRODUCT INFORMATION 

1.1 

DESCRIPTION 

The Tronair Model 02-7813C0100, 02-7813C0100-A5 and 02-7884C0100 Hydraulic Axle Jacks incorporate the following 
quality features: 

 

Steel construction 

 

Two-stage hydraulic extension 

 

Two stage mechanical extension 

 

Single speed, manually operated pump 

 

Uses standard MIL-PRF-5606 hydraulic fluid 

 

Preset relief/release valve 

 

Two sizes of base spacer blocks 

 
1.2 

MODEL & SERIAL NUMBER 

Reference nameplate on unit 
 
1.3 

MANUFACTURER 

TRONAIR

, Inc. 

Telephone:  (419) 866-6301 or 800-426-6301 

1 Air Cargo Pkwy East 

Fax: 

(419) 867-0634 

Swanton, Ohio  43558 USA 

E-mail: 

[email protected] 

 

Website: 

www.tronair.com 

 
1.4 

USAGE 

The purpose of this jack is to lift aircraft for maintenance. It has a maximum capacity of 12 tons (106.75 kN). 
 
Optional Kit K-1945 is offered which includes one each of the two different base spacer blocks. These may be required on 
some aircraft in order to raise the jack closer to the jack pad. 
 
1.5 

SPECIFICATIONS 

Vertical capacity .............................. 24,000 lbs (106.75 kN) 
Minimum closed height .................... 4.63 in (11.76 cm) 
Mechanical extension ...................... 4.50 in (11.43 cm) 
Hydraulic extension ......................... 6.00 in (15.24 cm) 
Maximum height obtainable ............ 15.13 in (38.43 cm) 
Weight ............................................. 40 lbs (177.93 N) 
BUNA 'N' Seals 

NOTE:  These numbers increase accordingly when base spacer blocks are used. 

 

2.0 

SAFETY INFORMATION 

2.1 

USAGE AND SAFETY INFORMATION 

To insure safe operations please read the following statements and understand their meaning. Also refer to your equipment 
manufacturer’s manual for other important safety information. This manual contains safety precautions which are explained 
below. Please read carefully. 
 

WARNING!

 

— Warning is used to indicate the presence of a hazard that 

can cause severe personal injury, 

death, or substantial property damage

 if the warning notice is ignored. 

CAUTION!

 

— Caution is used to indicate the presence of a hazard that 

will or can cause minor personal injury 

or property damage 

if the caution notice is ignored. 

 

3.0 

ASSEMBLY INSTRUCTIONS 

3.1 

GENERAL INFORMATION 

This product should be assembled and/or repaired using good workmanship practices and proper tools. 
 
All replacement parts must be the same as or equal to the original parts supplied. 
 
3.2 

PRE-USE CHECKS 

Refer to the Illustrated Parts List to identify and ensure that all parts are present. 

 

Generally check over unit to assure the tightness of all nuts, bolts and screws. 

 

With rams completely collapsed, check hydraulic fluid level is between one- half (1/2) and three-quarter (3/4) inches from 
top of reservoir fitting. Replenish with MIL-PRF-5606 fluid as required. 

Summary of Contents for 02-7813C0100

Page 1: ...nc Phone 419 866 6301 800 426 6301 1 Air Cargo Pkwy East Web www tronair com Swanton OH 43558 Email sales tronair com Models 02 7813C0100 02 7813C0100 A5 02 7884C0100 12 Ton 10 8 Metric Ton Two Stage...

Page 2: ...TED OR 06 2006 Original Release 01 05 2011 Modified Parts Lists and Illustrations 03 07 2016 Major revision 04 01 2017 Modified Parts List 05 12 2020 Added model numbers and modified parts lists 06 02...

Page 3: ...3 0 ASSEMBLY INSTRUCTIONS 1 3 1 GENERAL INFORMATION 1 3 2 PRE USE CHECKS 1 4 0 TRAINING 2 4 1 TRAINING REQUIREMENTS 2 4 2 TRAINING PROGRAM 2 4 3 OPERATOR TRAINING 2 5 0 OPERATING INSTRUCTIONS 2 5 1 JA...

Page 4: ...FICATIONS Vertical capacity 24 000 lbs 106 75 kN Minimum closed height 4 63 in 11 76 cm Mechanical extension 4 50 in 11 43 cm Hydraulic extension 6 00 in 15 24 cm Maximum height obtainable 15 13 in 38...

Page 5: ...piston or pump body Damaged backup ring o ring piston or pump body Remove piston and pump body Inspect for damage Replace defective part s Replace removed o ring and backup ring External fluid leakag...

Page 6: ...m 15 7 Separate rams and replace all seals including retaining ring To Reassemble Jack 1 Reassemble in reverse order of above 2 Torque each cap screw Item 25 to 50 55 ft lbs 7 3 REMOVING AND SERVICING...

Page 7: ...ocuments Failure to obtain a RMA in advance of returning an item will result in a service fee A decision on the extent of warranty coverage on returned products is reserved pending inspection at Trona...

Page 8: ...O ring Hex 3 3 8 HC 2000 111 O ring Pump Base 1 9 HC 2000 210 O ring Pump Reservoir 1 N S R 2404 Adapter Jack Pad 02 7884C0100 only 1 K 4026 Kit Pump Replacement consists of 1 HC 2332 01 Hydraulic Ha...

Page 9: ...Models 02 7813C0100 02 7813C0100 A5 02 7884C0400 12 Ton Two Stage Hydraulic Axle Jack 02 2021 Rev 06 Page 6 This page left blank intentionally...

Page 10: ...02 7813C0100 02 7813C0100 A5 02 7884C0400 12 Ton Two Stage Hydraulic Axle Jack 02 2021 Rev 06 Page 7 Parts List When ordering replacement parts kits please specify model serial number and color of you...

Page 11: ...2000 142 2nd Stage O ring 1 19 HC 2023 150 1st Stage Backup Ring 1 20 HC 2000 150 1st Stage O ring 1 21 HC 2023 042 Outer Tube Backup Ring 1 22 HC 2000 042 Outer Tube O ring 1 28 HC 1697 29 1st Stage...

Page 12: ...5606 MIL PRF 83282 Fluid Only 02 7813C0100 02 7884C0400 Only Item Part Number Description Qty 34 Z 2168 01 1 Base Spacer Block 1 35 Z 2169 01 2 Base Spacer Block 1 36 HC 2719 Inlet Diffuser 1 NOTE Op...

Page 13: ...APPENDIX I Hydraulic Schematic...

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Page 15: ...Hydraulic Schematic...

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Page 17: ...APPENDIX II HC 2332 01 5 250 psi Hand Pump Parts List...

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Page 19: ...argo Pkwy East Web www tronair com Swanton OH 43558 Email sales tronair com Model HC 2332 01 5250 psi Hand Pump Parts List With Illustrations 05 2011 Rev 01 When ordering Replacement Parts Kits please...

Page 20: ...34 CXD 000003 04 Screw Retainer 1 H 1009 01 Handle Pump consists of 11 511 360 001 Handle 1 16 529 000 Handle Grip 1 K 4027 Kit Release Valve Replacement consists of 34 Screw Retainer 1 35 Release Va...

Page 21: ...01 5250 PSI Hand Pump 05 2011 Rev 01 Page 2 Parts List Illustration WARNING Item 26 H 2934 is a preset relief valve Do Not disassemble this valve Replacement parts are available as a preset relief va...

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Page 23: ...APPENDIX III Safety Data Sheet MIL PRF 5606 Hydraulic Fluid...

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Page 37: ...APPENDIX IV Declaration of Conformity...

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Page 39: ...development and manufacture is in accordance with European Community guidelines Axle Jack 02 7813C0100 02 7813C0100 A5 02 7884C0100 Relevant provisions complied with by the machinery 2006 42 EC Releva...

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Page 41: ...APPENDIX V Maintenance Schedule...

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