Tronair 02-1036C0111 Operation & Service Manual Download

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Summary of Contents for 02-1036C0111

Page 1: ...Inc Phone 419 866 6301 800 426 6301 1 Air Cargo Pkwy East Web www tronair com Swanton OH 43558 Email sales tronair com Models 02 1036C0111 02A1036C0111 02B1036C0111 02C1036C0111 10 Ton 9 Metric Ton S...

Page 2: ...REVISION DATE TEXT AFFECTED 02 12 2004 7 4 2 added warning and illustrations 03 09 2006 Major Revision 04 01 2007 Modified Parts Lists 05 07 2018 Major Revision...

Page 3: ...4 1 GENERAL INSTRUCTIONS 3 4 2 PRE USE CHECKS 3 4 3 PERSONNEL REQUIREMENTS 3 4 4 INSPECTION AND TEST PROCEDURES 3 5 0 INSTALLATION 3 5 1 AIR SUPPLY REQUIREMENTS 3 6 0 OPERATION 4 6 1 OPERATING PARAMET...

Page 4: ...NFORMATION 2 1 USAGE AND SAFETY INFORMATION To insure safe operations please read the following statements and understand their meaning Also refer to your equipment manufacturer s manual for other imp...

Page 5: ...is intended to be used by the skilled and trained aircraft technician The operator must be familiar with the jacking procedures for the aircraft to be raised and the operation of the jack Installation...

Page 6: ...S 1 Refer to the Illustrated Parts List beginning on Page 13 to identify and ensure that all parts are present 2 Generally check over unit to assure the tightness of all nuts bolts and fittings 3 With...

Page 7: ...bar 6 3 OPERATOR CONTROLS See illustration 6 4 OPERATING INSTRUCTIONS The user should be familiar with the following statements prior to using the jack s CAUTION 1 NEVER put hands between the aircraf...

Page 8: ...anical extension Insure mating surfaces to jack point are free of debris and damage Under no conditions should the locking pin washer or washer groove be inside the ram protection ring groove Under no...

Page 9: ...te Turning the pump release valve counter clockwise lowers the jack Turning the pump release valve clockwise stops the jacks descent and allows it to be raised 6 4 2 Jack instructions continued on fol...

Page 10: ...ACKAGING AND STORAGE 7 1 PACKAGING REQUIREMENTS Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during shipment 7 2 HANDLING Jacks can be rolled by hand on its ca...

Page 11: ...lace valve body and check balls Vent screw closed Open vent screw Ram s will not support load after manual or pneumatic pump up Leaking ram o ring seals Check for external leakage if present replace d...

Page 12: ...d repair shall be carried out by qualified persons No modifications shall be carried out which adversely affect the compliance of the jack with draft standard 2006 42 EC 10 2 MAINTENANCE SCHEDULE Chec...

Page 13: ...ion of the problem If warranty coverage is approved either replacement parts will be sent or the product will have to be returned to Tronair for repairs If the product is to be returned a Return Mater...

Page 14: ...y K 1061 02 Kit Reservoir Replacement consists of 1 N 2653 01 S B Elbow 90 Male Hose x SAE 4 1 2 TF 1047 01 09 0 Hose Gray x 9 long 1 3 H 1045 Breather 1 4 HC 2329 Reservoir Translucent 1 5 V 1102 01...

Page 15: ...12 Parts List When ordering replacement parts kits please specify model serial number and color of your unit Item Part Number Description Qty 1 K 4585 Kit Jack Weldment 1 2 H 1009 01 Assembly Handle...

Page 16: ...d color of your unit Item Part Number Description Qty 6 N 2788 02 S B Elbow 90 Male SAE 6 x Hose 1 7 TF 1043 06 18 0 Assembly Hose 1 8 N 2001 08 S B Elbow Straight Thread SAE 6 x 3 8 37 JIC 1 9 HC 276...

Page 17: ...r Description Qty 15 N 2653 01 S B Elbow 90 Male Hose x SAE 4 2 16 N 2740 04 S B Tee Male Branch SAE 4 1 17 TF 1047 01 09 0 Hose 1 4 I D Gray 1 18 H 1045 Breather 1 19 HC 2329 Reservoir Translucent 1...

Page 18: ...1 27 N 2410 05 Elbow 90 Male 1 28 G 1100 105510 Bolt Hex Head Grade 5 1 4 28 x 1 long 4 31 H 1174 Pump Air 1 32 K 1685 Kit Repair Fluid Seal Ref Appendix II Haskel Literature 1 33 K 1686 Kit Repair A...

Page 19: ...ad Cap 3 8 16 x 3 4 long 4 45 TR 1756 Plate Mounting 1 47 HJ 586 02 Assembly Ram 1 48 TR 1505 Stop Jack 1 49 HJ 557 Pad Jack 1 50 G 1300 25200 Pin Roll 1 4 diameter x 2 long 1 51 HJ 225 03 Shaft Exten...

Page 20: ...ster Option Item Part Number Description Qty 1 G 1203 1105 Jamnut 5 8 18 Elastic 1 2 G 1250 1100N Flatwasher 5 8 Narrow 1 3 Z 3096 02 01 Weldment Tube 1 4 H 1128 02 Spring Compression 1 5 G 1250 1100W...

Page 21: ...APPENDIX I Hydraulic Schematic...

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Page 23: ...Hydraulic Schematic...

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Page 25: ...APPENDIX II Haskel Air Pump Manufacturer Data...

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Page 53: ...APPENDIX III Declaration of Conformity...

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Page 55: ...manufacture is in accordance with European Community guidelines MOVABLE HYDRAULIC JACK TRIPOD WITHOUT INTEGRAL PUMP AND WITH PNEUMATIC POWER SOURCE Relevant provisions complied with by the machinery 2...

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Page 57: ...APPENDIX IV Safety Data Sheet MIL PRF 5606 Hydraulic Fluid...

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Page 71: ...APPENDIX V Maintenance Schedule...

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