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Tronair 02-0536C0110, Operation & Service Manual

The Tronair 02-0536C0110 is a high-quality and reliable aircraft servicing equipment. Ensure proper maintenance with the included Operation & Service Manual. Download the manual for free from our website to access detailed instructions and guidelines for optimal use. Keep your Tronair equipment operating at peak performance with this essential manual.

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OPERATION & SERVICE MANUAL 

 

 

 

Tronair, Inc.

 

Phone: (419) 866-6301 | 800-426-6301 

1 Air Cargo Pkwy East 

Web: www.tronair.com 

Swanton, OH 43558 

Email: [email protected] 

 
 
 
 
 
 
 
 
 

Models: 

 

02-0536C0110  02A0536C0110 

 

02B0536C0110  02C0536C0110 

5 Ton (4.5 Metric Ton) 

Single Stage Jack 

 
 
 
 

 

04/2014 - Rev. 06 

 

 

Summary of Contents for 02-0536C0110

Page 1: ...Inc Phone 419 866 6301 800 426 6301 1 Air Cargo Pkwy East Web www tronair com Swanton OH 43558 Email sales tronair com Models 02 0536C0110 02A0536C0110 02B0536C0110 02C0536C0110 5 Ton 4 5 Metric Ton...

Page 2: ...ION DATE TEXT 02 12 2003 Modified Parts Lists 03 12 2004 7 4 2 added warning and illustrations 04 01 2007 Modified Parts Lists 05 06 2010 Added 02B0536C0110 and 02C0536C0110 06 04 2014 Modified Parts...

Page 3: ...NG REQUIREMENTS 2 3 2 HANDLING 2 3 3 STRAPPING 2 3 4 PACKAGING PROTECTION 2 3 5 LABELING OF PACKAGING 2 3 6 STORAGE COMPATIBILITY 2 3 7 STORAGE ENVIRONMENT 3 3 8 STORAGE SPACE AND HANDLING FACILITIES...

Page 4: ...ed for metal forming metal working or any purpose other than that stated above 1 2 LIST OF DRAWINGS Reference Parts List and Illustrations 2 0 SAFETY INFORMATION 2 1 ALARM and WARNING SYSTEMS None 2 2...

Page 5: ...intended to be used by the skilled and trained aircraft technician The operator must be familiar with the jacking procedures for the aircraft to be raised and the operation of the jack Installation M...

Page 6: ...acement parts must be the same as or better than the original parts supplied 3 Dispose of waste per federal and local laws and regulations 4 No modifications are allowed that will adversely affect the...

Page 7: ...100 psi 6 9 bar 7 3 OPERATOR CONTROLS See illustration 7 4 OPERATING INSTRUCTIONS The user should be familiar with the following statements prior to using the jack s CAUTION 1 NEVER put hands between...

Page 8: ...y other hole on the mechanical extension Insure mating surfaces to jack point are free of debris and damage Under no conditions should the locking pin washer or washer groove be inside the ram protect...

Page 9: ...Locking Pin In Incorrect Location Ram Protection Ring 7 4 2 Jack instructions continued on following page Washer In Ram Protection Ring Ball Lock In Ram Protection Ring Washer On Top Of Ram Protectio...

Page 10: ...O rings and backup rings are removed every effort should be made to avoid the contact of tools with the critical surfaces of parts Surface deformities could cause degradation of seals and failure It...

Page 11: ...Haskel Air Pump Manufacturer Data for complete parts list and repair information 10 0 TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Fluid leakage at pump piston or pump body Damaged backup ring o rin...

Page 12: ...iption of the problem If warranty coverage is approved either replacement parts will be sent or the product will have to be returned to Tronair for repairs If the product is to be returned a Return Ma...

Page 13: ...r unit Item Part Number Description Qty 6 HJ 532 02 Pad Jack 1 7 G 1100 109526 Bolt Hex Head 20 x 2 long 2 8 U 1002 Wheel 2 9 G 1203 1095 Jamnut 20 Elastic 2 11 H 1009 01 Assembly Pump Handle 1 K 1327...

Page 14: ...9 0 Hose 1 4 Gray x 9 long 1 13 N 2001 05 S B Elbow Straight Thread 6 x 37 JIC 1 14 N 2053 05 S B Plug Hex Head with O ring SAE 6 1 15 TF 1043 01 16 0 Assembly Hose 16 long 1 16 N 2001 05 S B Elbow St...

Page 15: ...25 N 2740 04 S B Tee Male Branch SAE 4 1 K 1061 04 Kit Reservoir Replacement consists of 26 N 2653 01 S B Elbow 90 Male Hose x SAE 4 1 27 TF 1047 01 09 0 Hose Gray x 9 long 1 28 H 1045 Breather 1 29 V...

Page 16: ...cription Qty 57 HJ 532 01 Pad Jack 1 58 HJ 526 05 Extension 1 59 HJ 536 Ring Protection 1 60 G 1151 106205 Screw Socket Head Cap 5 16 18 x 5 8 long 3 62 HJ 522 03 Assembly Ram includes Seals 1 63 G 13...

Page 17: ...10 long 1 40 J 3415 01 Bracket Air Pump 1 41 N 2410 11 Elbow 90 Male Hose x 1 8 NPR 1 42 G 1100 105510 Bolt Hex Head Grade 5 1 4 28 x 1 long 4 44 N 2250 03 Adapter Expanding Pipe 1 45 N 2005 08 S Elb...

Page 18: ...Caster Option Item Part Number Description Qty 1 G 1203 1105 Jamnut 5 8 18 Elastic 1 2 G 1250 1100N Flatwasher 5 8 Narrow 1 3 Z 3057 02 01 Weldment Tube 1 4 H 1128 02 Spring Compression 1 5 G 1250 11...

Page 19: ...APPENDIX I Hydraulic Schematic...

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Page 21: ...Models 02 0536C0110 02A0536C0110 5 Ton 4 5 Metric Ton Single Stage Jack Hydraulic Schematic...

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Page 23: ...APPENDIX II Declaration of Conformity...

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Page 25: ...ment and manufacture is in accordance with European Community guidelines Tripod Jacks 02 0536C0110 02A0536C0110 02B0536C0110 02C0536C0110 Relevant provisions complied with by the machinery 2006 42 EC...

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Page 27: ...APPENDIX III HC 1948 Hand Pump Parts List...

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Page 29: ...Cargo Pkwy East Web www tronair com Swanton OH 43558 Email sales tronair com Model HC 1948 1950 psi Hand Pump Parts List With Illustrations 10 2002 Rev OR When ordering replacement parts kits please s...

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Page 31: ...Body Not Sold Separately 10 H 3449 Assembly Relief Screw 1 24 506 000 Flange Half 4 Not Shown H 1009 01 Handle 1 K 1068 Kit Linkage Replacement consists of 17 Bracket Pump Handle 1 18 Assembly Clevis...

Page 32: ...950 PSI Hand Pump 10 2002 Rev OR Page 2 Parts List Illustrations WARNING Item 10 H 2683 is a preset relief valve Do not disassemble this valve Replacement parts are available as a preset relief valve...

Page 33: ...APPENDIX IV Haskel Air Pump Manufacturer Data...

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Page 61: ...APPENDIX V Safety Data Sheet MIL PRF 5606 Hydraulic Fluid...

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Page 75: ...APPENDIX VI Maintenance Schedule...

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