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OPERATION & SERVICE MANUAL 

 
 

 

 

Tronair, Inc.

 

Phone: (419) 866-6301 | 800-426-6301 

1740 Eber Rd 

Web: www.tronair.com 

Holland, OH 43528-9794 

Email: [email protected] 

 

 
 
 
 
 
 
 
 

Model:  02-0511C0132 

5 Ton Two Stage Jack 

 
 
 
 
 

 

 
 
 
 
 

03/2014 - Rev. 03 

 

 

Summary of Contents for 02-0511C0132

Page 1: ...OPERATION SERVICE MANUAL Tronair Inc Phone 419 866 6301 800 426 6301 1740 Eber Rd Web www tronair com Holland OH 43528 9794 Email sales tronair com Model 02 0511C0132 5 Ton Two Stage Jack 03 2014 Rev 03 ...

Page 2: ...REVISION DATE TEXT AFFECTED 01 01 2011 Original Release 02 12 2011 Major revision 03 03 2014 Modified 6 4 2 Jack Instructions and Parts List 04 02 2017 Modified Parts List ...

Page 3: ... 2 HANDLING 2 3 3 STRAPPING 2 3 4 PACKAGING PROTECTION 2 3 5 LABELING OF PACKAGING 2 3 6 STORAGE COMPATIBILITY 2 3 7 STORAGE ENVIRONMENT 2 3 8 STORAGE SPACE AND HANDLING FACILITIES 2 4 0 TRANSPORTATION 2 5 0 ASSEMBLY 3 5 1 GENERAL INSTRUCTIONS 3 5 2 PRE USE CHECKS 3 5 3 PERSONNEL REQUIREMENTS 3 5 4 INSPECTION AND TEST PROCEDURES 3 6 0 OPERATION 3 6 1 OPERATING PARAMETERS 3 6 2 NUMERICAL VALUES 3 6...

Page 4: ...Failure to utilize these locknuts may result in personal injury or death 2 3 COMPONENT SAFETY FEATURES Ram Locknut prevents lowering of the ram The Ram Locknut must be lowered as the aircraft is being lifted CE Hand Pump With Check Valve prevents unintentional decent of aircraft if relief valve fails Locknut Retaining Ring prevents locknut from being unscrewed from the 2 nd stage 2 4 FUNCTIONAL SA...

Page 5: ...thin 1 inch of bottom of ram when lowering or raising aircraft 3 0 PACKAGING AND STORAGE 3 1 PACKAGING REQUIREMENTS Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during shipment 3 2 HANDLING Jacks can be rolled by hand on its casters 3 3 STRAPPING Jacks can be strapped down by suitable means to prevent unwanted movement during shipment 3 4 PACKAGING PROTECTI...

Page 6: ...en 5 8 to inches from the outside top of reservoir NOTE Refer to fluid manufacturer s appendix v material safety data sheet and advisory for handling and disposal of fluid 5 3 PERSONNEL REQUIREMENTS This jack is to be assembled by qualified technicians familiar with hydraulic systems 5 4 INSPECTION AND TEST PROCEDURES 1 Ensure fluid level is within 5 8 to inches from the outside top of reservoir 2...

Page 7: ... nose stand as applicable for additional stability WARNING When collapsing rams by hand miss staging may occur and cause pinch points To collapse ram add a minimum 50 lb load to the mechanical extension Keep hands and fingers clear of locking nuts Failure to adhere to this safety instruction can cause injury 6 4 1 Rules For Operating 1 The user shall work in accordance with the Operator and or Tec...

Page 8: ...ect the jack prior to every use Do not place extra locking pins in any other hole on the mechanical extension Insure mating surfaces to jack point are free of debris and damage Under no conditions should the locking pin washer or washer groove be inside the ram protection ring groove Under no conditions should the locking pin s ball lock be inside the ram protection ring groove Never use the jack ...

Page 9: ...lve counter clockwise lowers the jack Turning the pump release valve clockwise stops the jack s descent and allows it to be raised 6 4 2 Jack instructions continued on following page Washer In Ram Protection Ring Ball Lock In Ram Protection Ring Washer On Top Of Ram Protection Ring Locking Pin Not In Ram Protection Ring and top Locking Pin in Mechanical Extension use only one pin Unacceptable Cond...

Page 10: ... to avoid the contact of tools with the critical surfaces of parts Surface deformities could cause degradation of seals and failure It is good practice to replace both O rings and back up rings once removed Cut and damaged O rings normally result in fluid leakage NOTE Lubricate cylinder ram s and o ring s for assembly Lubricate inner cylinder wall s with MIL PRF 5606 hydraulic fluid Apply suitable...

Page 11: ...e Casters NA Cleaning Annually Or As Needed NOTE Wipe with soft cloth only do no pressure wash or spray water directly at ram seal 8 3 1 Storage Low Usage If jack is unused for 90 days raise ram to full hydraulic extension spray ram with DoALL RPM LPS or equivalent water repellant BUNA N compatible lubricant 8 4 REMOVING AND SERVICING PUMP NOTE If pump is found faulty call the factory for replacem...

Page 12: ...am o ring seals Check for external leakage if present replace defective seal and back up ring Leaking pressure check valve Inspect valve body for wear or replace valve body and check balls Leaking pressure relief valve Remove release valve inspect ball and ball seat in pump block Replace effective part s Rams raise and fall with each manual pump stroke Release valve open Fully tighten release valv...

Page 13: ...documents Failure to obtain a RMA in advance of returning an item will result in a service fee A decision on the extent of warranty coverage on returned products is reserved pending inspection at Tronair Any shipments to Tronair must be shipped freight prepaid Freight costs on shipments to customers will be paid by Tronair on any warranty claims only Any unauthorized modification of the Tronair pr...

Page 14: ...151 107206 Socket Head Cap Screw 3 8 16 x long 2 5 TF 1043 03 15 0 Hose Assembly 15 long 1 6 N 2021 09 S Elbow Male 45º 1 7 N 2890 Elbow 45 Male 3 8 NPT x 3 8 Hose 1 8 TF 1047 04 03 5 Hose Push On x 3 long 1 9 N 2200 03 B Elbow 90º NPT x NPT 1 10 H 1009 01 Pump Handle 1 11 G 1100 109526 Bolt Grade 5 20 x 2 long Hex Head 2 12 U 1002 Wheel 2 13 G 1203 1095 Jamnut 20 Elastic 2 14 G 1318 0825 Pin x 2 ...

Page 15: ...ollow Hex with O Ring 1 30 N 2412 10 Connector Straight NPT to 3 8 Hose 1 K 4588 Kit Ram Seal Replacement consists of 19 HC 2020 329 Backup Ring 1 20 HC 2000 329 O ring 1 21 HC 2020 338 Backup Ring 1 22 HC 2000 338 O ring 1 K 4495 Kit Hand Pump Replacement consists of 2 HC 1963 Hand Pump 1 3 N 2042 05 S B Fitting 1 4 G 1151 107206 Socket Head Cap Screw 3 8 16 x long 2 7 N 2890 Elbow 90º SAE to Bar...

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Page 17: ...APPENDIX I Hydraulic Schematic ...

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Page 19: ...Hydraulic Schematic ...

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Page 21: ...APPENDIX II HC 1963 Hand Pump Parts List ...

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Page 23: ...Tronair Inc Phone 419 866 6301 800 426 6301 1740 Eber Rd Web www tronair com Holland OH 43528 9794 Email sales tronair com Model HC 1963 2500 psi Hand Pump Parts List With Illustrations 10 2001 Rev OR ...

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Page 25: ...4 9 Not Sold Separately Pump Body 1 10 H 2607 Assembly Relief Screw 1 24 506 000 Flange Half 4 Not Shown H 1009 01 Handle 1 K 1068 Kit Linkage Replacement consists of 17 Bracket Pump Handle 1 18 Assembly Clevis Pin 1 19 Assembly Linkage Pin 2 20 Strap 2 23 Pivot 1 K 1778 Kit Piston Cylinder Replacement consists of 1 Retainer Wiper 1 21 Tube 1 22 Piston 1 25 Assembly Valve Body Includes Items 7 12 ...

Page 26: ...3250 psi Hand Pump 10 2001 Rev OR Page 2 Parts List Illustrations WARNING Item 10 H 2607 is a preset relief valve Do Not disassemble this valve Replacement parts are available as a preset relief valve assembly ...

Page 27: ...APPENDIX III Declaration of Conformity ...

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Page 29: ... The design development and manufacture is in accordance with European Community guidelines Tripod Jacks 02 0511C0132 Relevant provisions complied with by the machinery 2006 42 EC Relevant standards complied with by the machinery EN ISO 12100 1 Identification of person empowered to sign on behalf of the Manufacturer Quality Assurance Representative ...

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Page 31: ...APPENDIX IV Material Safety Data Sheet MIL PRF 5606 Hydraulic Fluid ...

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