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INS-1582 

Towbar Usage Instructions 

 

 

11/2003 – Rev. 03 

- 3 - 

 

BEFORE

 

USING

 

TOWBAR,

 

COMPLETE

 

THE

 

FOLLOWING

 

CHECKLISTS: 

Reference Figures 1 & 2 on Page 2. 
 
TOWBAR: 
Area of Towbar: 

Check: 

Shock Assembly: 

1.  Weld between eye and tube (Are there cracks?) 

 

2.  Bolts attaching shock to towbar (Loose, missing, stripped, etc.) 

 

3.  Eyebolt (Is it bent, worn down, or deformed? 

 
Towbar Weldment: 

1.  Tube (Is it bent, dented, bowed, and/or have cracks?) 

 

2.  Weld at head end (Are there any cracks in the welds?) 

 

3.  Head hole (Is it elongated? Is the ball lok pin attached to the towbar?) 

 
Caster/Skid Plate: 

1.  Casters (Are they missing or bent?) 

 

2.  Handles (Are they broken, bent, or missing?) 

 

3.  Bolts (Are they missing or loose?) 

 
Wheel Assembly: 

1.  Wheels (Are they flat? Is the rim bent?) 

 

2.  Axle (Is it bent?) 

 
HEAD: 
Area of Head

Check: 

Bolts & Lanyards: 

1.   Are they loose, missing, or stripped? Are they attached to the head? 

 
Weldment: 

1.  Welds holding side rails to head rail (Are there any cracks?) 

 

2.  Shear Plates (Are there cracks in welds? Are the plates bent?) 

 
Shear Pin Mechanism: 

1.  Shear Pin (Is it bent or deformed? Are there spares?) 

 

2.  Bushings (Are they cracked, chipped, secure?) 

 

3.  Pivot Bolt (Are the nuts tight? Are there washers present?) 

 
Area of Head

Check: 

Aircraft Attach Point: 

1.  Sliding Pin(s) (Are they bent, cracked? Do they slide freely?) 

 

2.  Locking Pin (Are they loose? Do they hold the sliding pins securely?) 

 

3.  Wear sleeves (Are the welds cracked?) 

 

4.  Roll Pins(s) (Are they rusted? Are they missing? Are they loose?) 

 

5.  Ball Lok Pin (Is it attached to head? Is it rusted? Is it bent?) 

 

6.  Axle Adapter (Is it bent? Is the slot deformed? Are bolts tight?) 

 
SNAP-BAK AND UNIVERSAL TOWBARS: 
Area of Towbar: 

Check: 

Towbar: 

1.  Spring (Has it taken a set? Loose in the assembly?) 

 

2.  Eyebolt (Is it bent, worn down, or deformed?) 

 

3.  Tube (Is it bent, dented, bowed, or cracked? Is it rusted badly?) 

 

4.  Welds (Are there any cracks in the welds?) 

 

5.  Head Hole (Is it elongated? Is the bolt attached correctly?) 

 
Function: 

1.  Does it snap back? 

 
Head: 

1.  Pivot Bolt (Is it present along with washers? Is the nut tight? Is it rusted?) 

 

2.  Roll Pin(s) (Are they rusted? Are they missing? Are they loose?) 

 

3.  Weldment (Is it deformed, bent, or rusted beyond reasonable use?) 

 

4.  Lanyard (Is it attached to weldment?) 

 

5.  Sliding Pin(s) (Are they bent, cracked or rusted? Does it slide?) 

Summary of Contents for 01-0597-0000

Page 1: ...6301 Holland OH 43528 9794 www tronair com 800 426 6301 USA Email sales tronair com Fax 419 867 0634 Operation Service Manual Model 01 0597 0000 Towbar Head Attachment Challenger 300 Aircraft 01 2007...

Page 2: ...REVISION DATE TEXT AFFECTED 01 12 10 03 2 1 Warning added 02 07 04 Modified Parts List 03 01 2007 Added CE marking...

Page 3: ...IMINARY CHECKLIST 2 3 1 1 Shear Plate Weldment 2 3 1 2 Head Attachment Weldment 2 3 1 3 Sliding Pin 2 3 2 USAGE PROCEDURE 2 3 2 1 Multi Head Attachment 2 4 0 TRAINING 3 4 1 TRAINING REQUIREMENTS 3 4 2...

Page 4: ...odel 01 0597 0000 Multi Head Towbar is a towbar head attachment for the Challenger 300 Aircraft manufactured by Canadair Bombardier Aerospace The towbar head attachment is designed for use with Tronai...

Page 5: ...y OR DEATH TRONAIR MAKES NO REPRESENTATION WARRANTY OR GUARANTEE AS TO SUCH MISUSE AND DISCLAIMS ANY AND ALL LIABILITY FOR INJURY LOSS OR DAMAGE ARISING FROM OR RELATING TO SUCH MISUSE 3 0 OPERATION 3...

Page 6: ...tely Do not attempt to repair or disassemble a product without first contacting Tronair any action may affect warranty coverage When you contact Tronair be prepared to provide the following informatio...

Page 7: ...r 1 3 G 1155 109216 Screw Hex Socket Head Shoulder 13 x 1 long 2 4 H 1724 06 Bushing 2 5 G 1250 1110N Flatwasher 5 8 Narrow 2 6 G 1202 1090 Stopnut Elastic 13 2 10 G 1300 19040 Pin Roll 3 16 diameter...

Page 8: ......

Page 9: ...1740 Eber Rd Tronair Inc Phone 419 866 6301 Holland OH 43528 9794 www tronair com 800 426 6301 USA Email sales tronair com Fax 419 867 0634 APPENDIX I INS 1582 Towbar Usage Instructions 11 2003 Rev 03...

Page 10: ...REVISION DATE TEXT AFFECTED 03 11 25 03 pg 1 Warning added...

Page 11: ...itate connection to the aircraft or tug Release any hydraulic pressure when towing aircraft or moving towbar WARNING Towbars Should be Used with Category 1 Tugs Tronair recommends the use of a towbar...

Page 12: ...tructions 11 2003 Rev 03 2 If Applicable FIGURE 2 NOTE Typical towbar Your towbar and or head may not have all of the features shown NOTE Typical towbar Your towbar and or head may not have all of the...

Page 13: ...Pin Is it bent or deformed Are there spares 2 Bushings Are they cracked chipped secure 3 Pivot Bolt Are the nuts tight Are there washers present Area of Head Check Aircraft Attach Point 1 Sliding Pin...

Page 14: ...pintle hooks as shown in Figures 4 5 so that the towbar is as level as possible during towing Also pintle hook height should prevent contact of towbar wheels with the ground during towing See Figure...

Page 15: ...e contact with the pintle pin A gap between the eyebolt outside diameter and the coupler face plate should be easily seen An eyebolt which is too large will cause the eyebolt to make contact with the...

Page 16: ......

Page 17: ...APPENDIX II Declaration of Conformity...

Page 18: ......

Page 19: ...RMITY The design development and manufacture is in accordance with European Community guidelines Multi Head Towbar 01 0597 0000 Relevant provisions complied with by the machinery 2006 42 EC Relevant s...

Page 20: ......

Page 21: ......

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