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Veefil-RT 175-S Site Installation Manual

TRI125.INS.018 version 1

4 March 2020

Manual

Page 5 of 25

1.6

References and related documents

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TRI125.INS.016 Veefil-RT 175-S Piping and Cabling

•

TRI125.CHK.008 Veefil-RT 175-SK System Installation Checklist

2

Site plan

2.1

Block diagram

Figure 1: Single charger block diagram

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Summary of Contents for Veefil-RT 175-S

Page 1: ... 2020 Tritium Pty Ltd Brisbane Australia http www tritium com au Installation Manual Veefil RT 175 S Site Installation TRI125 INS 018 4 March 2020 Version 1 ...

Page 2: ...plan 5 2 1 Block diagram 5 2 2 Layout 6 3 Resources 7 3 1 Tools and consumables 7 3 2 Heavy equipment 8 3 3 Torques utilised during installation 8 4 Installation 9 4 1 Conduit and cabling 9 4 2 Upstream protection 9 4 3 Earthworks 9 4 4 HPC equipment storage recommendations and conditions 10 4 5 High power electrical connections 11 4 6 Integrated power unit installation 12 4 7 User unit installati...

Page 3: ...accepts no liability for any loss caused whether due to negligence or otherwise arising from the strict adherence to the requirements set out in this manual in contravention of local regulatory and legal requirements It is an express condition of Tritium s manufacturer warranty that the requirements set out in this manual are adhered to subject to local regulatory and legal requirements when insta...

Page 4: ...xclusion zones authorisation from the local authorities Exclusion zones when lifting hardware Shelter from weather sun wind dust and rain Second person in the event of an accident 1 5 Acronyms and abbreviations Acronym abbreviation Definition IPU Integrated Power Unit UU User Unit DMM Digital multimeter CU Communication Unit UV Undervoltage Veefil RT175 S Solution TRI125 175 Tritium 175kW RT175 S ...

Page 5: ...ersion 1 4 March 2020 Manual Page 5 of 25 1 6 References and related documents TRI125 INS 016 Veefil RT 175 S Piping and Cabling TRI125 CHK 008 Veefil RT 175 SK System Installation Checklist 2 Site plan 2 1 Block diagram Figure 1 Single charger block diagram ...

Page 6: ...Veefil RT 175 S Site Installation Manual TRI125 INS 018 version 1 4 March 2020 Manual Page 6 of 25 2 2 Layout Figure 2 Site electrical layout ...

Page 7: ... as well as the required heat shrink to demark three phase AC cabling high powered DC cables and protective earth cables CID Description QTY 12942 OR 12943 RT 175 S Installation Kit CID is region dependent Note Does not contain any DIN standard lugs 5542 UL Listed CABLE TIE Yellow 100X2 5MM PK100 200 6234 UL Listed CABLE TIE 94V 2 292MM x 4 8MM BLACK PANDUIT PK100 1 8405 Cable Ties Black 450 x 8mm...

Page 8: ...Crane with 7m reach 1T lift capacity Forklift Temporary weather shelter 3 3 Torques utilised during installation Equipment Thread code Position Torque Nm User Unit UU M5 Hatch cover 2 M8 Ground 16 M8 Post hex Plastic cover 4 M10 DC 30 M12 16 Chassis mount 30 40 Integrated M10 DC 30 M10 AC Ground 30 M12 Chassis mount 30 ...

Page 9: ...ts are selected according to NEC article 625 accounting for the 125 rule 2 The over current protection device rating must not exceed these values in order to maintain primary protection for the LV transformer within the IPU Important Available short circuit fault current for the RT175 S must not exceed 18 kA This means that a current limiting fuse or circuit breaker may be required in locations wh...

Page 10: ...t exposed to the rain Packaging may be damaged when wet When storing equipment Stack and protect boxes inside a fenced off area of the site Protect from weather conditions store in a dry place or cover with a waterproof tarpaulin Storage temperature 20 to 45 ºC Ensure that only packing crates of similar sizes are stacked Ensure a maximum height of two crates Cabinets must be closed when leaving th...

Page 11: ...ified by Tritium Ensure that the lugs are compatible with fine strand cable and that the crimping die is correct for both the wire type and lug type Double check lug cable and crimp die compatibility Figure 4 F type die from Klauke A small amount of copper jointing compound must be applied to the contact patch of all lug to copper busbar connections This inhibits corrosion at the joint to maintain...

Page 12: ...e allowancefor enough spacing between the rear of the unit to fit the length of a forklift and associated lifting tines with additional appropriate manoeuvring space 4 6 2 Foundation precast preparation Foundation design and preparation is the responsibility of the customer Device footprints are provided by Tritium for hole drilling and conduit cable location guidance For a full scale drawing of F...

Page 13: ...ure that all cables are pulled and labelled correctly according to the cabling plan Note For more information see TRI125 INS 016 Veefil RT 175 S Piping and Cabling Cut the mounting rods down to 50mm above the foundation ground Deburr then straighten threads Clean the slab of dust and debris Apply anti seize to rods and temporarily fasten with an M12 Nut and flat washer ...

Page 14: ...ad rated lifting eyes 1 2 Tonne lifting slings and protective pads to the four lifting points located in each corner on top of the cabinet Use a torque wrench to tighten the lifting eyes Note Use recommended torque settings when fastening lifting eyes the settings are written on the parts Figure 7 View of lifting slings attached to the unit Carefully crane the IPU into place bolt the IPU down then...

Page 15: ...ate from the cable lug sizes and corresponding cable sizes referenced in this section Identify the DC output cables for the rectifier pack of the power unit Note These are contained within conduit B as shown in TRI125 INS 016 Veefil RT 175 S Piping and CablingError Reference source not found Measure cut and crimp with M10 cable lugs to the DC mounting points Figure 8 IPU DC Output Terminals Measur...

Page 16: ...5 S Piping and CablingError Reference source not found Measure cut and crimp with M10 cable lugs to mounting points L1 L2 L3 on load break switch Q0 located on the bottom left of the main gear tray Figure 10 IPU 3phase AC Input isolation switch Q0 Measure cut and crimp the protective Earth with an M10 cable lug to mounting point GNDAC1 on the bottom of the gear tray Figure 11 IPU Earth Terminals E...

Page 17: ...ws and regulations are adhered to As a result it may be necessary to install additional earthing electrodes for outdoor installations Terminate the bandeizen earth electrodes to the IPU earth busbar as shown in section 4 6 5 Terminate the integrated power unit DC link If metal foundation plates are used terminate to each IPU chassis or earth busbar 4 6 7 Terminate low power and data cables All low...

Page 18: ... to user unit 11 optional upstream breaker shunt output 230 VAC Line 4 optional upstream breaker shunt output 230 VAC Neutral Locate the Ethernet cable from the control shelf and use the tool less jack from the installation kit to terminate the Cat6A cable Note Use colour code A for all Cat connections Cover the Ethernet jack in heat shrink and secure to the frame of the IPU Connect a 1m patch lea...

Page 19: ...by tritium for hole drilling and conduit cable location guidance For further details please refer to TRI125 INS 001 Veefil RT175 S User Unit Installation Manual Note A mounting stencil may be supplied by tritium at customer request Figure 14 User Unit Baseplate Dimensions Ensure that all cables are pulled and labelled correctly Ensure that conduits are cut to 70mm from the foundation ground Cut th...

Page 20: ...unit lifting points indicative Attach lifting straps to the crane Slowly lift the user unit until clear of the ground Quality reminder Be careful as the unit may swing A second operator may be required to control the user unit lift Lower the unit to the ground in a vertical position using the crane to keep tension Remove the protective plastic wrapping from the lower portion of the user unit Remov...

Page 21: ...il ready for cable termination see Figure 17 Figure 17 Mounted User Unit and User Unit Cable Storage Images indicative only 4 7 3 Terminate Earthing electrode Important For EMC compliance it is important that a local earthing electrode is used to bond the chassis of the user unit directly to ground This may be in the form of an earth stake or if available can be bonded to pre existing buried earth...

Page 22: ...tact area Use an M8 spring washer and nut to fasten the cable to the earthing stud Tighten to 16Nm and apply a torque mark 4 7 5 Terminate DC input cables Identify and individually feed each DC power cable through its respective gland then measure cut and terminate with an M10 lug Note Depending on site design there may be up to two DC and two DC cables To maintain device IP rating ensure that unu...

Page 23: ...lace if solid core Insert the cable into the designated field wiring terminals to the top left of the connection box Note For internal wiring brown denotes 230VAC line and blue denotes 230VAC neutral Close the hatch and tighten all cover screws to 2Nm 4 7 8 Terminate Ethernet cable Unscrew the Ethernet IP connector from the HMI screen Slide housings mating half over the Ethernet cable coming from ...

Page 24: ...strain relief on power cables Check earths are attached on removable panels and doors Check if there is any remaining liquid or dust and clean the site 5 2 Polarity cross wire and bolted short test 5 2 1 DC link test Use a DMM and a long piece of wire to perform a continuity test between each of the items in the following table User Unit Power Unit Pass Criteria Earth DC NC DC NC Earth Connected D...

Page 25: ...L3 NC Earth Connected L1 L1 Connected L2 NC L3 NC Earth NC L2 L1 NC L2 Connected L3 NC Earth NC L3 L1 NC L2 NC L3 Connected Earth NC 5 2 3 Waste management tidy up and report Finalise any waste pick up cleaning operations and tidy up the site Send the full report to Tritium and all other parties involved via TRI125 CHK 008 Veefil RT 175 S System Installation Checklist and the pictures to support t...

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