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13

TriStar MPPT Operator’s Manual

12

Getting Started

1 - Heatsink

Aluminum heatsink to dissipate controller heat

2 - Mounting Hanger

Keyhole slot for mounting

3 - Settings Switches

Eight (8) settings switches to configure operation of the TriStar MPPT 150V

4 - Battery Positive Terminal (red)

Power connection for Battery (+)

5 - Remote Temperature Sensor Terminals

Connection point for a Morningstar RTS (optional) to remotely monitor battery temperature

6 - LED Indicators

Three 

state of charge

 (SOC) LED indicators show charging status and controller faults

7 - MeterBus

TM

 Port

RJ-11 socket for Morningstar MeterBus

TM

 network connections

8 - Battery Voltage Sense Terminals

Terminals for battery voltage input provide accurate battery voltage measurement

9 - Ground Terminal

A chassis ground terminal for system grounding

10 - Ethernet Port

RJ-45 socket for LAN/internet connections (TS-MPPT-60 model only)

11 - Wiring Box with Conduit Knockouts

Termination points for wiring conduit and wire glands

12 - Wiring Box Cover

Sheet metal wiring box cover protects power connections

13 - Serial RS-232 Port

9-pin serial connector (female) 

14 - EIA-485 Port

Four (4) position screw terminal for EIA-485 bus connections (TS-MPPT-60 model only)

15 - Solar Positive Terminal (yellow)

Power connection for Solar (+)

16 - Common Negative Power Terminals

Two (2) negative terminals for negative system cable termination

17 - Push-button Switch

Manually reset from an error or fault, also used to start/stop a manual equalization.

2.4 Regulatory Information

NOTE:  
This section contains important information for safety and 
regulatory requirements.

The TriStar MPPT 150V controller should be installed by a qualified technician according to the 

electrical rules of the country in which the product will be installed.

TriStar MPPT 150V controllers comply with the following EMC standards:

•  Immunity:  EN61000-6-2:1999
•  Emissions:  EN55022:1994 with A1 and A3 Class B1
•  Safety:  EN60335-1 and EN60335-2-29 (battery chargers)

A means shall be provided to ensure all pole disconnection from the power supply.  This discon-

nection shall be incorporated in the fixed wiring.

Using the TriStar MPPT 150V grounding terminal (in the wiring compartment), a permanent and 
reliable means for grounding shall be provided.  The clamping of the earthing shall be secured 
against accidental loosening.

The entry openings to the TriStar MPPT 150V wiring compartment shall be protected with conduit 
or with a bushing. 

FCC requirements:

This device complies with Part 15 of the FCC rules.  Operation is subject to the following two conditions:  (1) This 
device may not cause harmful interference, and (2) this device must accept any interference received, including 
interference that may cause undesired operation.

Changes or modifications not expressly approved by Morningstar for compliance could void the user’s authority to 

operate the equipment.

Note:  

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 
of the FCC rules.  These limits are designed to provide reasonable protection against harmful interference in a resi-
dential installation.  This equipment generates, uses, and can radiate radio frequency energy and, if not installed and 
used in accordance with the instruction manual, may cause harmful interference to radio communication.  However, 
there is no guarantee that interference will not occur in a particular installation.  If this equipment does cause harmful 
interference to radio or television reception, which can be determined by turning the equipment on and off, the user 
is encouraged to try to correct the interference by one or more of the following measures:

•  Reorient or relocate the receiving antenna.

•  Increase the separation between the equipment and receiver.

•  Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

•  Consult the dealer or an experienced radio/TV technician for help.

This Class B digital apparatus complies with Canadian ICES-003.

Cet appareil numerique de la classe B est conforme a la norme NMB-003 du Canada.

Summary of Contents for TS-MPPT-30

Page 1: ...ng System Controller www morningstarcorp com Solar Battery Charger With TrakStarTM Maximum Power Point Tracking Technology MODELS TS MPPT 30 TS MPPT 45 TS MPPT 60 TRISTAR MPPT TM For the most recent m...

Page 2: ...Controller Installation 18 4 0 Operation 34 4 1 TrakStarTM MPPT Technology 34 4 2 Battery Charging Information 36 4 3 Push button 43 4 4 LED Indications 44 4 5 Protections Faults Alarms 46 4 6 Inspect...

Page 3: ...ht to avoid excessive heating from a loose connection Use properly sized conductors and circuit interrupters The grounding terminal is located in the wiring compartment and is identified by the symbol...

Page 4: ...yst me et d application CAUTION Do not open or mutilate batteries Released electrolyte is harmful to skin and may be toxic PRUDENCE Ne pas ouvrir ou mutiler les piles L lectrolyte est nocif pour la pe...

Page 5: ...unettes de protection et ayez de l eau fra che disposition en cas de contact avec l lectrolyte Enlevez les montres bagues bijoux et autres objets m talliques avant de travailler avec des piles Porter...

Page 6: ...urement Please take the time to read this operator s manual and become familiar with the controller This will help you make full use of the many advantages the TriStar MPPT 150V can provide for your P...

Page 7: ...2 29 battery chargers A means shall be provided to ensure all pole disconnection from the power supply This discon nection shall be incorporated in the fixed wiring Using the TriStar MPPT 150V ground...

Page 8: ...enables the TriStar MPPT 150V to control external devices Four 4 relay control ports can be configured in various combinations to perform the following tasks generator control 2 3 and 4 wire configur...

Page 9: ...ements are noted on occasion for convenience however the installer should have a complete understanding of NEC and UL requirements for photovoltaic installations Installation 3 0 Read through the enti...

Page 10: ...through conduit or wire glands Table 3 1 below pro vides the knockout sizes and quantity on the TriStar MPPT 150V wiring box Knockout locations and dimensions are on the inside front cover Quantity T...

Page 11: ...hole on the TriStar MPPT 150V with the screw head Slide the TriStar MPPT 150V down over the keyhole 7 Check for vertical plumb with a level 8 Mark two 2 mounting hole locations in the wiring box 9 Rem...

Page 12: ...charges when the controller is con figured for automatic equalizations settings switch 7 Switch 7 Battery Equalization Choose between manual and automatic battery equalization charging In the manual...

Page 13: ...RTS peut tre raccourci si la totalit de la longueur n est pas n cessaire Assurez vous de r installer la bobine en ferrite sur l extr mit du RTS si une longueur de c ble est enlev e Cette bobine assure...

Page 14: ...rsed sense voltage Connecting the voltage sense wires to the RTS terminal will cause an alarm If a TriStar meter is installed check the TriStar Settings to confirm the Voltage Sense and the RTS if ins...

Page 15: ...the connection of array terminals The battery positive terminal has a red cover the solar positive terminal has a yellow cover REMARQUE Pour la conformit CNE le TriStar MPPT 150V doit tre install sel...

Page 16: ...des tensions de circuit ouvert sup rieures 150 Vdc la lumi re du soleil V rifiez que le coupe circuit ou l interrupteur d entr e solaire a t ouvert d connexion avant d installer les c bles du syst me...

Page 17: ...TISSEMENT Risque d endommagement La connexion du r seau solaire sur la borne de la batterie endommagera le TriStar MPPT 150V de fa on permanente AVERTISSEMENT Risque d endommagement La connexion du r...

Page 18: ...uit voltage Voc rating will not exceed the TriStar MPPT 150V 150 Volt maximum input voltage rating at worst case coldest module temperature The solar module documentation should provide Voc vs tempera...

Page 19: ...the battery from long term overcharge The green SOC LED will blink once every two 2 seconds during Float charging Once in Float stage loads can continue to draw power from the battery In the event tha...

Page 20: ...f the battery is fully recharged However a solar charged battery is seldom completely recharged so the soft lead sulfate crystals harden over a period of time Only a long controlled overcharge or equa...

Page 21: ...ded to the normal Absorption duration Float Time out Figure 4 4 Float exit time out charging profile After entering Float stage the controller will only exit Float if the battery voltage remains below...

Page 22: ...attery The controller will begin Absorption or limit equalization at a lower battery voltage because the controller measures a higher voltage at the controller s terminals than is the actual battery v...

Page 23: ...R Battery service is required all three LEDs blinking until service is reset battery service notification is only enabled in custom settings or when any custom edit is programmed Battery Status Gener...

Page 24: ...working properly Battery Voltage Sense Failure G R sequencing with constant yellow If a fault in the battery sense connection such as a short circuit open circuit or loose terminal occurs after the ba...

Page 25: ...ce Battery Sense Out of Range Disconnected A battery sense wire is disconnected Inspect the battery sense connections This alarm is set when the voltage at the battery sense voltage differs by more th...

Page 26: ...eously Table 5 1 below provides a summary of supported features for each communication interface MeterBus RS 232 EIA 485 Ethernet Display system network data on a TriStar meter Connect a TSMPPT to a R...

Page 27: ...five 5 controllers can be networked together with a single hub Multiple hubs can be daisy chained together to allow networks of up to 14 controllers and a meter Refer to the HUB 1 and TriStar Meter ma...

Page 28: ...nnect the TriStar MPPT 150V to other Morningstar controllers with the RSC 1 Serial to EIA 485 Adapter sold separately bridge an Ethernet connection through a TriStar MPPT 150V to an EIA 485 network Th...

Page 29: ...for both scenarios is shown in figure 5 3 below Ethernet Cross over Cable Figure 5 3 Ethernet network diagrams Factory Default Network Settings DHCP enabled Live View Web Address http tsmppt serial nu...

Page 30: ...ST BETWEEN ALL TERMINALS AND GROUND BEFORE TOUCHING AVERTISSEMENT RISQUE DE CHOC LETRIQUE NON ALIMENTATION OU AUX BORNES D ACCESSOIRES SONT ISOL S LEC TRIQUEMENT DE L ENTR E DE C C ET DOIT TRE ALIMENT...

Page 31: ...not work Power is supplied to the 4 wire bus on the Power Ground lines The bus requires voltage in the range 8 16 Vdc All bus connections are secure and each terminal is wired in parallel line A to li...

Page 32: ...Voltage All 150 Volts dc Battery Operating Voltage Range All 8 72 Volts dc Nominal Maximum Input Power 12 Volt 400 Watts 600 Watts 800 Watts 24 Volt 800 Watts 1200 Watts 1600 Watts 48 Volt 1600 Watts...

Page 33: ...terminals Minimum wire size 0 25 mm2 24 AWG Maximum wire size 1 0 mm2 16 AWG Recommended torque 0 40 Nm 3 5 in lb Knockouts trade sizes M20 1 2 1 1 1 4 Mounting Vertical surface Environmental Operatin...

Page 34: ...ter TriStar MPPT 24 Volt Efficiency output power Watts efficiency 99 98 97 96 95 94 93 92 91 90 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 0 89 33 Vmp 66 Vmp 98 Vmp 26 Vmp Batte...

Page 35: ...t 30 C ambient temperature Ampacity for not more than three current car rying conductors in a raceway cable or earth buried 2 Voltage Drop Charts for 75 C Solid Copper Wire 1 Way Wire Distance feet 12...

Page 36: ...at 30 C ambient temperature Ampacity for not more than three current car rying conductors in a raceway cable or earth buried 2 Voltage Drop Charts for 90 C Solid Copper Wire 1 Way Wire Distance feet 1...

Page 37: ...005 EMC Immunity Industrial Environments EN 55022 2007 Class B EMC Emissions EN 60335 1 2002 Safety EN 60335 2 29 2005 Safety IEC 62109 1 2010 Safety of Power Converters in PV Systems TrisStar MPPTTM...

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