Trion Grease Viper Series Instructions Manual Download Page 3

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Grease Viper

2

I n s t a l l a t i o n ,   O p e r a t i o n ,   &   S e r v i c e   M a n u a l

Design

FOR THE SYSTEM DESIGN ENGINEER

1.   General Description

The standard major components supplied with each 

unit for installation are as follows:

• 

Inlet Plenum Section with Grease Baffle Impinger 

Prefilters

•  Electrostatic Precipitator (ESP) with Integral 

Power Supplies

•  Control Panel

•  Detergent System

•  Water Wash Solenoid Valve(s), ‘Y’ Strainer, and 

Detergent

•  Odor Control Section

•  Optional Exhaust Fan

Stage 1 of the Grease Viper System is an Inlet Plenum 

Section with Grease Baffle Impinger Prefilters.

Stage 2 of the Grease Viper System is an ESP that 

provides primary filtration and contains the following 

components:

•  Ionizing/Collecting Cells (collecting elements)

• 

Aluminum Mesh Afterfilters

•  Wash Manifolds - located both above and 

upstream of the Cells

•  Optional Pre-piped Fire Suppression Nozzles

Stage 3 of the Grease Viper System is an optional 2nd 

stage ESP Section that provides secondary filtration 

to the 1st Stage ESP for both increased collection 

capacity  and  efficiency.  3rd  stage  ESP  sections  are 

also available.

Stage 4 of the Grease Viper System is an Odor 

Control  Section.  Panels,  filled  with  activated  carbon 

granules, are arranged in a V-shaped bank providing 

a large surface area for the air. The surface of each 

granule is extremely porous and absorbs materials 

that are in a gaseous or vaporized state that cannot 

be removed by the previous filter sections. Using the 

carbon filters without pre-filtration by a 2nd stage ESP 

is not recommended. When the panels have become 

saturated or fully loaded they may be replaced with 

new panels or reactivated carbon.

Gasketed access doors located on one side of the 

cabinet,  90  degrees  to  the  direction  of  the  airflow, 

provide entry for removal of the cells and filters. The 

location of the access doors may be specified as right-

hand or left-hand access - determined by facing the 

inlet of the ESP (dirty airflow at your back).

The solid-state high voltage power supplies are 

factory installed and wired within an enclosure on 

ESP access doors.

The control panel consists of a NEMA 12 enclosure 

designed for remote mounting and houses power 

supply transformers and electrical components for 

initiating and sequencing the wash cycle. In addition, 

the control panel is a central junction for the primary 

wiring. The detergent system is furnished as a 

completely assembled unit to be piped directly to the 

wash water supply, into the wash manifolds.

Note: 16, 30, or 55-gallon detergent tanks are available 

as an option.

The strainer is to be installed in the main wash 

water supply line. Back flow preventer and/or check 

valves should be installed according to local code 

requirements - these items are not provided as part of 

the system accessories.

When furnished, the Exhaust Fan (optional) has 

been sized to handle the air flow and static pressure 

requirements for the Grease Viper System and the 

adjoining hood ductwork.

2.   System Design and Layout

The arrangement of the supplied components and 

the general layout of the system will vary according to 

application, adjoining equipment, and available space. 

However, there are several basic factors pertaining to 

all installations that must be considered:

NOTE

TRION

®

 Tridex Detergent is specially formulated 

for use with TRION® electronic air cleaners. Use 

of other cleaners and detergents, not specifically 

approved by TRION

®

, can cause possible failures 

in the unit and will void any and all warranties on 

our equipment.

Summary of Contents for Grease Viper Series

Page 1: ...T R I O N w w w t r i o n i a q c o m Grease Viper Series Electrostatic Precipitators Commercial Industrial Applications READ AND SAVE THESE INSTRUCTIONS ...

Page 2: ...or 1 Unpack and Inspect 4 2 Position Air Cleaner Cabinet 5 3 Connect Adjoining Ductwork 5 4 MountDetergentSystem 5 5 Connect Drain 5 6 Connect Water Wash Supply 5 7 MountControlPanel 6 8 Complete Wiring a Primary Wiring 6 b Grounding 6 9 Checkout for System Start up 6 Section 3 Operation Service For the Maintenance Engineer 1 Introduction and Principle of Operation 6 2 General Description 7 3 Init...

Page 3: ...reactivated carbon Gasketed access doors located on one side of the cabinet 90 degrees to the direction of the airflow provide entry for removal of the cells and filters The location of the access doors may be specified as right hand or left hand access determined by facing the inlet of the ESP dirty airflow at your back The solid state high voltage power supplies are factory installed and wired w...

Page 4: ...nit and detergent system Where applicable all water lines must be protected from freezing SAFETY NOTE Factory designed access to all electrically charged high voltage components contain electrical interlocks for the safety of operating personnel Any additional access that may be provided in the system where there is access to high voltage must be equipped with such interlocks Interlocks are readil...

Page 5: ... pan supply through the floor The recommended drain line trap to seal off the cabinet from the drain against the system pressure and the drain dump valve should be located in the heated interior If not installed in this manner heat trace or other means should be employed to prevent freezing Clean outs are recommended to be installed in all drain lines Wash Water Supply Line The length of the wash ...

Page 6: ...emperatures must be considered see detailed Warning on Page 6 cabinet then re install the ionizing collecting cells and all other filters When the ionizing collecting cells are reinstalled the directional arrows on the cell end plates must concur with airflow direction through the cabinet Impinger prefilters are to be installed within the inlet plenum section on the air entering side of the unit 4...

Page 7: ...n accordance with the plumbing schematic to prevent freezing 2 All piping exposed to cold climate outdoor conditions should be heat traced and insulated to prevent freezing 3 An air gap fitting should be installed on the drain line to facilitate gravity draining of wash water from the internal headers and manifolds 4 The water supply line should be pitched back toward the heated space 9 Check Out ...

Page 8: ...s On multi cell units all of the electrical connections between cells in a given tier are automatically made through spring plunger connectors Install cells into the cabinet in accordance with the directional arrows on the cell end plates The side of the cell containing the spiked ionizer blades must always be located on the air entering side The spring plunger connectors located on one end of eac...

Page 9: ...in the drain basin for any restrictions The ducting where secured to the cabinet collars should be sealed water tight either with gasketing or caulking 2 Inspect the ionizing collecting cells to see that all of the ionizing blades are intact that no large pieces of foreign material are lodged between the plates and that the cells are properly installed in the cabinet with the spiked ionizing blade...

Page 10: ...ion is only effective when timer is running in AUTO mode Temporary Override Condition 1 When timer s output status is ON press MANUAL key to move indicator from AUTO to OFF Timer output shall turn to OFF status programs overrided Press MANUAL again to switch timer status to AUTO Timer s output shall continue maintaining OFF Timer shall resume its automatic operation when next program event calls f...

Page 11: ...he inside of the tank should be kept clean free from dirt and foreign objects The detergent as supplied by TRION is formulated specifically for electronic air cleaners If substitutes are used they must be approved by TRION so as to not void the warranty They should be safe for use in ventilation systems and non caustic as 95 of the ionizing collecting cells are constructed of aluminum special high...

Page 12: ... or cleaning shall be maintained on the premises WARNING RISK OF ELECTRIC SHOCK These servicing instructions are for use by qualified personnel only To reduce the risk of electric shock do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so NOTE All repairs to the fire suppression system if supplied must be completed by the authorized...

Page 13: ...h voltage power supply s is 12 000 VDC and up to 8 MA When the power supply s is de energized there is a 20 second delay for the voltage to decay Always short from ground to a point of high voltage with a well insulated jumper wire or an insulated handled screwdriver to bleed off any remaining residual charge NOTE It will be necessary to close the access door electrical interlock switch operated b...

Page 14: ... indicating light Replace light d Malfunctions other than short or open circuits refer to the Troubleshooting Reference Chart below Problem Symptom Probable Cause Location Reason Correction Indicating Light Not Glowing Short Circuit Ionizing Section of Cell 1 Dirty Insulator s Clean 2 Defective Insulator s Replace 3 Foreign Object between Spiked Ionizer and Ground Electrode Remove Collecting Secti...

Page 15: ...on and Buyer s sole and exclusive remedy for any breach of this warranty repair or replace reperform the Goods which gave rise to the breach or at Seller option refund the amounts paid by Buyer for the Goods which gave rise to the breach Any repair replacement or reperformance by Seller hereunder shall not extend the applicable Warranty Period The parties shall mutually agree on the specifications...

Page 16: ...TRION 101 McNeill Rd Sanford NC 27330 P 800 884 0002 F 800 458 2379 www trioniaq com customerservice trioniaq com TRION 2017 All Rights Reserved Form No 266206 001 Rev 09 17 ...

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