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Trident FOAMATE 2.1, Technical Manual

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Trident FOAMATE 2.1 Technical Manual Download Page 9

( 

215-293-0700 

7

 

215-293-0701

[email protected]

9

Technical Manual

Class B Foam System

Flow Indicator Bar Detail

See Inner Mounting
Plate Detail

Drive Pin Into Hole
Until Bottomed Out

Pin Flow Indicator Bar (#14)
To Spacer (#13) With 2-Pins (#16).
Pins Must Be Flush or Slightly
Recessed With The Face of The
Flow Indicator Bar.

See Flow Indicator

Bar Detail

FNPT Body

VIC Body

2-Places

 LPM

4-Places

4-Places

2 Places

Inner Mounting Plate - Cylinder - Stop Pins

Viewed From Rear

of Inner Mounting Plate

Inner Mounting Plate Detail

 GPM

Pump Panel

Supplied by Others

Refer to

Figure 4

 on 

Page 5

VIC Body

(4.5" FNPT Body)

VIC Body
(FNPT Body 2.88")

.125"

Reference Gap for
Pump Panel Material

5.63"

3.75

"

Shown In The
"OFF" Position

FOAMATE 2.1 ATP

CLASS B AROUND-THE-PUMP

FOAM PROPORTIONING SYSTEM

NOTE: IF OPERATING FROM A PRESSURIZED

WATER SOURCE PUMP INLET PRESSURE

CANNOT EXCEED 5 PSI

0

0

0

FULL OPEN 

TO FL

USH

400

100

200

300

500

600

700

800

900

1000

1200

1400

1600

1800

2000

100

200

300

400

500

600

700

800

900

1000

1200

1400

1800

2000

100

200

300

400

500

600

700

900

1000

FLOWS ARE IN GALLONS PER MINUTE (GPM)

Metering Valve Details

Exploded View of Metering Valve with Part Numbers

Item  Qty Part #

Description

Material

1a

1 07.017.1 Body, 2-Inch Foam Bypass Valve, VIC

Brass

1b

1 07.017.2 Body, 2-Inch Foam Bypass Valve, FNPT

Brass

2

1 12.005.0 Cylinder, 2-Inch Bypass Valve

Brass

3

1 26.119.1 O-Ring, -119

EPDM

4

1 26.125.1 O-Ring, -125

EPDM

5

1 17.003.6 Slotted Spring Pin, 

1

⁄

8

"

∅

 x 

3

⁄

4

" Long

Stainless

6

2 17.003.5 Slotted Spring Pin, 

1

⁄

8

"

∅

 x 

1

⁄

2

" Long

Stainless

7

1 04.046.0 Retaining Ring, Internal, HO-187

Stainless

8

1 18.020.1 Inner Mntg. Plate, Alum, 2-Inch Foam Bypass Valve Powder Coat

9

4 04.116.0 Screw, Machine, Flat Head, SS, 

1

⁄

4

-20 x 1" Long

Stainless

10

1 02.028.0 Outer Mounting Plate, Flow Indicator Label

Stainless

Item  Qty Part #

Description

Material

11

4 04.117.0 Screw, Machine, Button Head, SS, 

1

⁄

4

-20 x 

3

⁄

4

" Long Stainless

12a

1 02.028.1 Label, Dial Plate, Flow Graduations - GPM

Poly

12b

1 02.028.2 Label, Dial Plate, Flow Graduations - LPM

Poly

13

1 24.013.0 Brass Spacer 

1

⁄

4

", Flow Indicator Bar

Brass

14

1 02.028.3 Bar, Flow Rate/Injection Indicator

Stainless

15

1 02.028.4 Label, Flow Rate/Injection Indicator

Poly

16

2 17.003.8 Slotted Spring Pin, 

1

⁄

8

"

∅

 x 

1

⁄

4

" Long

Stainless

17

1 19.010.0 Handle/Pointer, Chrome Plated

Plated Brass

18

2 04.118.0 Screw, Machine, Flat Head, SS, M6-1 x 20mm Long Stainless
1 30.043.4 2" Metering Valve Assembly, VIC Ends

Brass

1 30.043.5 2" Metering Valve Assembly, FNPT Ends

Brass

Figure 5

17

12a

12b

10

11

9

18

5

6

6

2

8

5

2

15

4

1b

1a

7

3

13

14

16

8

Summary of Contents for FOAMATE 2.1

Page 1: ...Class B ATP Foam System FOAMATE 2 1 Technical Manual ...

Page 2: ...d Foam Tank 4 Foam System Operating Procedures from External Auxiliary Foam Concentrate Source 4 General Operating Tips for ATP Foam Systems 4 Foam System Shutdown Instructions 4 Foam System Flushing Instructions 4 Schematic Instruction Plate Template 5 Metering Valve Dial Template 5 Piping Schematic 6 Benefits of an External Pickup Tube Enhancing Your Foam System 7 Model Numbers and Parts Listing...

Page 3: ...ll shut off valve Schematic Instruction Chart A backing plate is supplied for the schematic instruction plate and must be mounted in close proximity to the foam metering valve Refer to Figure 2 on Page 5 for the mounting hole dimensions Plumbing Requirements NOTE The design of the Metering Valve and Eductor are not intended to support the weight of the 2 50 mm plumbing Piping to and from the Educt...

Page 4: ...2 50 mm system flush valve must be closed 6 Open 2 50 mm external auxiliary foam concentrate inlet valve NOTE The foam system will work properly from draft or the on board water tank If operating from a pressurized water source hydrant or relay pumper maximum fire pump inlet pressure cannot exceed 5 PSI 0 35 BAR for proper foam system operation In the event of high fire pump inlet pressure install...

Page 5: ...Metering Valve 1 2 11 2 x 2 Eductor 1 3 2 Brass Swing Type Check Valve 1 4 Schematic Instruction Plate 1 5 Backing Plate 1 FOAMATE 2 1 System Components With Ball Valves See Page 8 for Kit Part Numbers and Component Details Item Description Quantity 1 2 Foam Concentrate Metering Valve 1 2 11 2 x 2 Eductor 1 3 2 Brass Swing Type Check Valve 1 4 Schematic Instruction Plate 1 5 Backing Plate 1 6 2 Br...

Page 6: ... On Board Water Tank Apparatus On Board Foam Tank All Foamate 2 1 Piping to be a Minimum of 2 ID All Piping To Be Supplied By System Installer Water Pump Three 2 Ball Valves Provided with Kits that include valves 2 Ball Valve available for Auxiliary Foam Inlet P N 30 058 0 Piping Schematic FOAMATE 2 1 Piping Schematic Shown below is the typical installation of the FOAMATE 2 1 ATP Foam Proportionin...

Page 7: ...Concentrate Pickup Tube Assemblies ure 4 FOAMATE 2 1 ATP Auxiliary Foam Pickup Kits Part Description 10 010 1 2 x 10 Pickup Hose and Pickup Tube Without Ball Valve 10 010 2 2 x 10 Pickup Hose and Pickup Tube With Ball Valve Benefits of an External Pickup Tube Enhancing Your Foam System With a pick up tube the system can use either Class A or Class B foam that is a huge advantage in operation capab...

Page 8: ...VIC Ends 1 02 028 2 Label Foamate 2 1 LPM Flow Rates 1 02 023 1 Label Foamate 2 1 Instruction 1 02 023 2 Backing Plate Label 1 30 064 0 2 FNPT Check Valve 1 31 014 4 Foamate 2 1 ATP System VIC Ends GPM Flow Rates With Ball Valves Part Number Description Qty 30 043 4 2 Metering Valve VIC Ends 1 31 005 0 11 2 x 2 Eductor VIC Ends 1 02 028 1 Label Foamate 2 1 GPM Flow Rates 1 02 023 1 Label Foamate 2...

Page 9: ...ers Item Qty Part Description Material 1a 1 07 017 1 Body 2 Inch Foam Bypass Valve VIC Brass 1b 1 07 017 2 Body 2 Inch Foam Bypass Valve FNPT Brass 2 1 12 005 0 Cylinder 2 Inch Bypass Valve Brass 3 1 26 119 1 O Ring 119 EPDM 4 1 26 125 1 O Ring 125 EPDM 5 1 17 003 6 Slotted Spring Pin 1 8 x 3 4 Long Stainless 6 2 17 003 5 Slotted Spring Pin 1 8 x 1 2 Long Stainless 7 1 04 046 0 Retaining Ring Inte...

Page 10: ...t procedures when doing any apparatus service 3 Foam tank shut off valve must be closed 4 Place metering valve in the closed position 5 Refer to exploded view of metering valve on Page 9 prior to metering valve disassembly Make note of all component positions and match mark all components during disassembly to maintain correct orientation during reassembly 6 Remove two 2 screws from metering valve...

Page 11: ... 0701 sales tridentdirect com 11 Technical Manual Class B Foam System Installation Notes Record details of the installation on your Fire Truck Operating Notes Training notes on operation of the foam system on your Fire Truck ...

Page 12: ...dentemergency GP Series Foam Pumps Other Foam System Products Model U Universal Mount Model H Hydraulic Mount Model M Bell Housing Mount Contact Us For Details On These And Other Foam System Products FOAMATE 2 1 Installed Trident Emergency Products LLC 2940 Turnpike Drive Suite 9 Hatboro PA 19040 USA 215 293 0700 Phone 215 293 0701 Fax sales tridentdirect com Email TridentDirect com FOAM PUMPS TM ...

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