background image

 

13 

 

CHAPTER 3 

MAINTENANCE AND WARRANTY INFORMATION 

3.

 

INTRODUCTION. 

This chapter provides procedures for maintenance of the TCR-HHR-05 Tactical Handheld Radio 
Communications Set.  

3.1.

 

Preventive Maintenance. 

All maintenance procedures are in the subsequent sections. 

3.1.1.

 

Dirt and Dust. 

All  external  components  to  the  TCR-HHR-05  can  be  cleaned  with  a  water  dampened 
non-abrasive cloth and allowed to air dry or wipe dry with a clean dry non-abrasive cloth.  

3.1.2.

 

Oil and Grease. 

All  external  components  of  the  TCR-HHR-05  can  be  cleaned  with  a  mild  soap/water  solution 
using a non-abrasive cloth. Rinse with water dampened non-abrasive cloth and allowed to air dry 
or wipe dry with a clean dry non-abrasive cloth.  

3.1.3.

 

Visual Inspections.  

Regular  inspection  of  all  cables  should  be  performed  to  ensure  that  they  are  free  from  damage 
(i.e.,  cuts  or  kinks  in  outer  cable  jacket,  bent  pins,  or  corrosion).  Ensure  that  the  fan  assembly 
under  the  case  is  free  from  obstructions  that  there  are  no  signs  of  damage  to  the  protective 
stainless steel mesh. 

3.1.4.

 

Self-Test. 

Regularly check the TCR-HHR-05 for faults. There is no built in system self-test; however, the 
system components can be checked individually to ensure they meet all their specifications. 

3.1.5.

 

Power Out Checks. 

It is recommended that power out should be checked on the TCR-MBA-50 WB power amplifier 
occasionally  to  prevent  any  performance  degradation  to  the  TCR-HHR-05  Tactical  Handheld 
Radio Communications Set.  

  

a.  Hook up a watt meter in line with the external antenna port under test. 

  

b.  Turn the TCR-HHR-05 and watt meter on and place the watt meter in FWD power. 

 

c.  Setup  the  radio  for  the  net  under  test  (RAD1-RAD4)  for  a  minimum  of  2  watts  (5 

watts recommended), FM at 300 MHz and the PA for the appropriate mode under test 
(LOS, SAT, WB) key up RAD2 and verify that the watt meter reads the power level 
specified in Table 3-1. 

 

e.  Turn  off  and  disconnect  the  watt  meter  and  return  the  TCR-HHR-05  to  normal 

configuration. 

 

Summary of Contents for TCR-HHR-05

Page 1: ...S MANUAL TCR HHR 05 TACTICAL HANDHELD RADIO COMMUNICATIONS SET DOCUMENT 90400 01233 Tricom Research Inc http www tricomresearch com 17981 Sky Park Circle Suite M Irvine CA 92614 Ph 949 250 6024 fax 949 250 6023 ...

Page 2: ...n History Document 90400 01233 Revision Description Date P1 Preliminary Release 2 Nov 2015 Note The latest version of this manual can be downloaded from our website at http www tricomresearch com downloads html ...

Page 3: ...d Indicators 6 9 Chapter 2 Operating Instructions 2 INTRODUCTION 10 2 1 System Setup 10 2 2 System Operation 11 2 3 Power Amplifier Remote Control 11 2 4 Radio Over IP ROIP Operation 11 Chapter 3 Maintenance and Warranty Information 3 INTRODUCTION 13 3 1 Preventive Maintenance 13 3 1 1 Dirt and Dust 13 3 1 2 Oil and Grease 13 3 1 3 Visual Inspections 13 3 1 4 Self Test 13 3 1 5 Power Out Checks 13...

Page 4: ...Components 8 1 10 TCR HHR 05 Controls and Indicators 9 3 1 Power Output Test 14 3 2 TCR HHR 05 Equipment Parts List 14 List of Figures Number Title Page 1 1 Equipment provided Dual Net Handset USB Cable and Dual Net Speaker 3 1 2 AC Power Cable Included 3 1 3 Speaker Cable Included 4 1 4 AN PRC 152 KDU USB Adapter Cable Optional 5 1 5 AN PRC 152 KDU USB Adapter Cable 1 included 5 1 6 TCR HHR 05 Eg...

Page 5: ...1 milliwatt 0 dBm 1 mW FM Frequency modulation Hz Hertz IW Integrated Waveform JITC Joint Interoperability Test Center DISA kHz Kilohertz LED Light emitting diode LNA Low Noise Amplifier LOS Line of sight MHz Megahertz mW Milliwatt PT Plain text PTT Push to Talk RCV Receive ROIP Radio Over IP SATCOM Satellite Communications SF Single Frequency SRW Soldier Radio Waveform UHF Ultra high frequency VD...

Page 6: ...hing remove personal jewelry use rubber mats and other insulating devices etc WARNING Incorrect reassembly may result in a risk of electric shock or fire To reduce risk of electric shock unplug the unit from outlet before attempting any maintenance or cleaning Turning off controls will not reduce this risk CAUTION Use of an attachment not recommended or sold by the manufacturer may result in risk ...

Page 7: ...afety Summary at the beginning of this Technical Manual Use of an attachment not recommended or sold by Tricom Research may result in risk of fire electric shock or personal injury Make sure cords are positioned so that they will not be stepped on tripped over or otherwise be subjected to damage or stress Do not operate the system with a damaged cable or connector replace it immediately 1 2 Physic...

Page 8: ...64 VAC 47 440 Hz Size Length 21 7 inches Width 14 1 inches Height 8 9 inches Weight 59 lbs without radios Operating Temperature 30 C to 60 C Environmental Splash Proof Rain Resistant when lid is closed and secured Construction Thermo Plastic Case 1 4 Equipment Provided The TCR HHR 05 system contains the equipment listed in Table 1 2 Table 1 2 TCR HHR 05 Equipment Included Equipment Part Number Qua...

Page 9: ...1 Equipment provided Dual Net Handset USB Cable and Dual Net Speaker Figure 1 2 AC Power Cable Included Table 1 3 AC Power Cable Pinout CONNECTION 73200 00704 77216 96011 A B GREEN WHITE 73100 00598 B A C BLACK C ...

Page 10: ...584 77624 00001 8 EXT_GND 6 RADIO B IN BROWN SHIELD 7 PTT_B BLACK 5 TX_B WHITE 4 TX_A 2 RADIO A IN BLUE BLACK 3 PTT_A BLACK 1 EXT_GND SHIELD 9 BIAS_A 10 BIAS_B 11 28VDC GREEN 12 GND BLACK 13 14 15 73200 00683 1 2 3 4 5 6 7 8 9 NC 10 NC 11 12 13 NC 14 NC 15 NC PAIR 2 PAIR 3 PAIR 4 PAIR 6 ...

Page 11: ...00 00584 73100 00585 KDU 1 2 2 1 73100 00585 USB 3 7 4 5 5 6 6 4 12 13 5 7 14 1 15 4 8 9 10 11 7 3 CABLE 4 YELLOW BLACK ORANGE GREEN BROWN BLUE RED CABLE 5 BLACK RED WHITE GREEN Figure 1 5 AN PRC 152 KDU USB Adapter Cable 1 included Table 1 6 Auxiliary Power Output Jacks 5 VDC and 24 VDC Pinout CONNECTION A B RED BLACK ...

Page 12: ... Output 2A 3 RAD4 KDU Interface 14 Auxiliary 24 VDC Output 2A 4 RAD3 KDU Interface 15 AC Power Input Jack 5 RAD3 USB Data Interface 16 RAD1 Handset 6 RAD3 Antenna Port 17 RAD1 RAD2 Speaker Jack 7 RAD2 Antenna Port 18 RAD2 Handset Jack 8 RAD2 USB Data Interface 19 RAD3 Handset Jack 9 RAD2 KDU Interface 20 RAD3 RAD4 Speaker Jack 10 RAD1 KDU Interface 21 RAD4 Handset Jack 11 RAD1 USB Data Interface ...

Page 13: ...vel and LED Brightness Adjust Button 9 Fault LED Indicator 3 UHF SATCOM Mode Select Button toggles between SATCOM LNA OFF and SATCOM LNA ON modes 10 Remote LED Indicator 4 SATCOM Mode LED Indicator 11 AM Mode LED Indicator 5 WB Mode LED Indicator 12 Frequency Hopping Mode LED Indicator 6 SATCOM LNA ON Indicator 13 Line of Sight LED Mode Indicator 7 LED Indicator not used Refer to TCR MBA 50 WB Ope...

Page 14: ... Cable 12 RAD4 Audio Cable 4 RAD1 Data Cable Adapter Optional 13 RAD4 Data Cable Adapter Optional 5 RAD2 Audio Cable 14 RAD4 Radio Mount PA Control Assembly 6 RAD2 RF Cable 15 RAD3 Radio Mount PA Control Assembly 7 RAD2 Data Cable Adapter Optional 16 RAD2 Radio Mount PA Control Assembly 8 RAD3 RF Cable 17 RAD1 Radio Mount PA Control Assembly 9 RAD3 Audio Cable 18 TCR SPK 02 Dual Net Amplified Spea...

Page 15: ...6 A 6 PA3 USB Interface used for remote control 2 Main Power Switch Circuit Breaker 7 PA4 USB Interface used for remote control 3 Power ON LED Indicator 8 Handles used to remove and replace Main Assembly 4 PA4 USB Interface used for remote control 9 AN PRC 148 Radio Spacers 5 places 5 PA2 USB Interface used for remote control ...

Page 16: ...ker ports on the rear egress panel 2 1 8 Connect the dual net speaker TCR SPK 02 to the speaker cables 2 1 9 Connect the dual net handset to the handset connector on the speakers 2 1 10 Connect data cables as necessary only USB and KDU interfaces are provided Optional data interface cable adapters are required for data interfaces 2 1 11 Connect antenna cables to the appropriate antenna port 2 1 12...

Page 17: ...priate mode of operation SAT LOS or WB and power setting on each power amplifier 2 3 Power Amplifier Remote Control Refer to paragraphs 3 6 7 and Appendix A for instructions on how to control the power amplifier remotely using the USB interface provided for each PA 2 4 Radio Over IP ROIP Operation The TCR HHR 05 provides 5 VDC at 6 Amps located on the top panel next to the main power switch and in...

Page 18: ...010 OFK 79000 00503 DSUB 15 FEMALE 4X RCU DSUB 15 MALE KDU USB DSUB 15 MALE RCU USB OPTIONAL AN PRC 152 KDU USB INTERFACE ADAPTER CABLE OPTIONAL AN PRC 148 RCU USB INTERFACE ADAPTER CABLE 77500 00658 77500 00659 4X USB EGRESS PANEL 79000 00542 MAIN ASSEMBLY STANDARD HARRIS KDU CABLE GFE OPTIONAL RCU ADAPTER CABLE 4X KDU RCU USB DATA INTERFACE 24 VDC 2A 24 VDC 2A 24 VDC 2 24 VDC 2 AUXILIARY POWER O...

Page 19: ... corrosion Ensure that the fan assembly under the case is free from obstructions that there are no signs of damage to the protective stainless steel mesh 3 1 4 Self Test Regularly check the TCR HHR 05 for faults There is no built in system self test however the system components can be checked individually to ensure they meet all their specifications 3 1 5 Power Out Checks It is recommended that p...

Page 20: ... Net Handset 79000 00503 3 3 Warranty Maintenance WARRANTY STATEMENT Tricom Research warrants to its customers that the products it manufactures and sells will be free from defects in materials and workmanship for a period of one 1 year This warranty shall not apply to any defect failure or damage caused by improper use or inadequate maintenance and care Tricom Research shall not be obligated to p...

Page 21: ...ior to returning any failed unit s Tricom Research Inc 17981 Sky Park Circle Suite M Irvine California 92614 Phone 949 250 6024 Fax 949 250 6023 Email info tricomresearch com www tricomresearch com RMA requests may be submitted on line at http www Tricomresearch com rma_form html ...

Reviews: