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THE EZ – CUT JIG 

USER MANUAL

TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND USER MANUAL BEFORE ANY CUTTING IS DONE 

23 

AND 

JSR Manufacturing, Incorporated

 is not responsible for any injury while using the EZ – CUT JIG 

The EZ – CUT JIG by 

JSR Manufacturing, incorporated

 all rights reserved 

Patent Pending filed with the United States Patent and Trademark Office: U.S. DEPARTMENT OF COMMERCE 

www.jsrmfg.com

 

THE “SLIDE-IN EZ – CUT JIG TABLE” 

ALSO AVAILABLE IS THE “STAND-ALONE EZ - CUT JIG” 

Summary of Contents for EZ-CUt

Page 1: ...THE EZ CUT JIG USER MANUAL TO REDUCE THE RISK OF INJURY USER MUST READ AND UNDERSTAND USER MANUAL BEFORE ANY CUTTING IS DONE 0 ...

Page 2: ...UAL BEFORE ANY CUTTING IS DONE 1 TOOLS NEEDED TO ATTACH YOUR MILWAUKEE BAND SAW TO THE EZ CUT JIG OPEN END WRENCH 11 32 OPEN END WRENCH 3 32 HEX KEY THE EZ CUT JIG ATTACHES TO THE 6232 20 CORDED MILWAUKEE DEEP CUT PORTABLE BANDSAW AND TO THE 2729 20 CORDLESS MILWAUKEE DEEP CUT PORTABLE BAND SAW ...

Page 3: ... INJURY USER MUST READ AND UNDERSTAND USER MANUAL BEFORE ANY CUTTING IS DONE 2 1 INSTALLING YOUR SAW INTO THE EZ CUT JIG Open THE EZ CUT JIG to the fully opened positon positon Remove the two bolts and nuts from top lock and remove top lock assembly ...

Page 4: ...JIG USER MANUAL TO REDUCE THE RISK OF INJURY USER MUST READ AND UNDERSTAND USER MANUAL BEFORE ANY CUTTING IS DONE 3 Remove trigger arm assembly using 3 32 Allen Key and 11 32 Locknut Set trigger arm assembly aside ...

Page 5: ...AND USER MANUAL BEFORE ANY CUTTING IS DONE 4 Handle the band saw by putting your hand under the motor and tilt the band saw so that the top handle of the band saw will insert through the top side of THE EZ CUT JIG Push the saw back so that the trigger handle seats into THE EZ CUT JIG ...

Page 6: ...MUST READ AND UNDERSTAND USER MANUAL BEFORE ANY CUTTING IS DONE 5 Install top lock assembly and firmly tighten the two bolts and nuts Top Lock Bolts pictured here Snuggly tighten the two handle clamps on both sides of THE EZ CUT JIG Tighten the two bolts and nuts ...

Page 7: ... REDUCE THE RISK OF INJURY USER MUST READ AND UNDERSTAND USER MANUAL BEFORE ANY CUTTING IS DONE 6 Re install trigger arm assembly that was set aside on page 3 by sliding the arm through the trigger slot Top Lock Nuts pictured here ...

Page 8: ...ER MUST READ AND UNDERSTAND USER MANUAL BEFORE ANY CUTTING IS DONE 7 Fasten the round end of the arm underneath the top plate with 1 8 shoulder bolt and nut Pictured here without 1 8 shoulder bolt and nut Pictured here with tightened 1 8 shoulder bolt and nut ...

Page 9: ...TO REDUCE THE RISK OF INJURY USER MUST READ AND UNDERSTAND USER MANUAL BEFORE ANY CUTTING IS DONE 8 When tightening be sure the trigger arm assembly moves freely Pictured here in the OFF position Pictured here in the ON position ...

Page 10: ... BEFORE ANY CUTTING IS DONE 9 1 INSTALLING THE BLADE INTO THE SAW CAUTION SEE THE BAND SAW MANUFACTURER USER MANUAL ON HOW TO SAFELY CHANGE BAND SAW BLADE To install the blade while the band saw is connected to THE EZ CUT JIG leave the band saw in the upright position and flip the blade lever back ...

Page 11: ...ACCURATE CUTTING NOTE Once the blade is installed you can adjust the table to the blade for accurate cutting Put the band saw in the upright position and raise the table to expose the three 3 4 flange bolts that are underneath the table Loosen the three flange bolts until the table moves freely left right up down tilts left and tilts right tilts right ...

Page 12: ...THE EZ CUT JIG USER MANUAL TO REDUCE THE RISK OF INJURY USER MUST READ AND UNDERSTAND USER MANUAL BEFORE ANY CUTTING IS DONE 11 Square the blade in the slot opening Tighten the three 3 4 flange bolts ...

Page 13: ...TTING IS DONE 12 CAUTION It might take some practice getting used to adjusting the blade and the user might have to repeat the process when test cutting to get it just right Handle clamps are located on both left and right sides of THE EZ CUT JIG Adjust the handle clamps left and or right to fine tune the blade ...

Page 14: ...S DONE 13 3 HOW TO USE THE EZ CUT JIG CAUTION TRIGGER ARM MUST BE IN OFF POSITON BEFORE STARTING CAUTION BEFORE USING THE BAND SAW TEST THE ON OFF TRIGGER ACTION REPEATEDLY HOW TO SAFELY TURN ON THE SAW Pull trigger lever back to put in OFF position Before turning on the band saw close THE EZ CUT JIG by folding it shut ...

Page 15: ...ER BEFORE ATTTEMPTING ANY CUTTING JSR Manufacturing Incorporated is not responsible for any injury caused by misuse of the EZ CUT JIG 4 CUTTING WITH THE EZ CUT JIG Turn the band saw to the ON position by pushing the trigger arm and locking in place When The EZ CUT JIG is in ON position gently lower the saw on to the object being cut Guide the band saw down through the cut and DO NOT USE THE WEIGHT...

Page 16: ...vice to hold the piece being cut in place so firmly hold the object that is being cut with hand that is not guiding the band saw 7 ADJUSTING THE FENCE NOTE THE EZ CUT JIG HAS A NON TOOL ADJUSTING MAIN FENCE If the cut is not square go through the TABLE ADJUSTMENT FOR ACCURATE CUTTING procedure again starting on page 10 until a nice straight cut is had Lift the saw to an upright position ...

Page 17: ...EFORE ANY CUTTING IS DONE 16 Lift the bottom table of THE EZ CUT JIG to an upright position Simultaneously hold the Wing Head Screw located on the bottom side of THE EZ CUT JIG table and grasp the Orange Handle on top of THE EZ CUT JIG table and loosen the adjustable fence assembly to desired degree ...

Page 18: ...AL TO REDUCE THE RISK OF INJURY USER MUST READ AND UNDERSTAND USER MANUAL BEFORE ANY CUTTING IS DONE 17 Then tighten the adjustable fence assembly When finished lower THE EZ CUT JIG table and user is now ready for an angle cut ...

Page 19: ...NUAL TO REDUCE THE RISK OF INJURY USER MUST READ AND UNDERSTAND USER MANUAL BEFORE ANY CUTTING IS DONE 18 8 USING THE EZ CUT JIG AS AN UPRIGHT BANDSAW Start with the EZ CUT JIG in the upright position Angle cut pictured here ...

Page 20: ...INJURY USER MUST READ AND UNDERSTAND USER MANUAL BEFORE ANY CUTTING IS DONE 19 Slide THE EZ CUT JIG to the edge of the work table and lower the bottom table of THE EZ CUT JIG by swinging it down until it becomes vertical and completely out of the way ...

Page 21: ...URY USER MUST READ AND UNDERSTAND USER MANUAL BEFORE ANY CUTTING IS DONE 20 Adjust the shoe the table on the band saw that slides forward and back while pressing the shoe release button on the back side of the shoe The shoe adjusted forward pictured here ...

Page 22: ...WITH THE MILWAUKEE DEEP CUT BAND SAW TO ALSO CUT STEEL CONDUIT P V C A B S PIPE E M T WOOD BONE ANTLER ALUMINUM CAUTION WHEN CUTTING ALUMNUM CUT VERY SLOWLY AND KEEP THE BLADE FROM LOADING UP ALUMINUM TAKES PRACTICE SO TAKE YOUR TIME User can also use the speed control dial on the right side of the saw and the LED light switch on the top handle of the saw ...

Page 23: ...RRYING VERY CONVENIENT WEIGHTS 23 LBS o WEIGHTS 36 LBS WITH THE BANDSAW ATTACHED NO SPARKS WHEN CUTTING A MUCH QUIETER SPARK FREE AND SAFER WORK ENVIRONMENT BUILT WITH QUALITY HARDWARE A DURABLE POWDER COAT FINISH SAVES HOURS OF WORK TIME MADE IN THE USA JSR Manufacturing Incorporated is not responsible for any injury while using the EZ CUT JIG The EZ CUT JIG by JSR Manufacturing Incorporated all ...

Page 24: ...facturing Incorporated is not responsible for any injury while using the EZ CUT JIG The EZ CUT JIG by JSR Manufacturing incorporated all rights reserved Patent Pending filed with the United States Patent and Trademark Office U S DEPARTMENT OF COMMERCE www jsrmfg com THE SLIDE IN EZ CUT JIG TABLE ALSO AVAILABLE IS THE STAND ALONE EZ CUT JIG ...

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