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Hardware Manual

TP50 / TP80 / TP130 / TP350 Revision E

Keep all manuals belonging to this product during its life span. Pass all manuals to future owners and 
users of this product. This English version is the original version of the product manual.

2022-08-08

Summary of Contents for TP130

Page 1: ...0 TP130 TP350 Revision E Keep all manuals belonging to this product during its life span Pass all manuals to future owners and users of this product This English version is the original version of the product manual 2022 08 08 ...

Page 2: ...3 AC Line 10 3 4 DC Line 10 3 5 Discharge Currents 10 3 6 EN 61800 5 1 11 3 7 EN 61800 3 11 3 8 Overvoltage 11 3 8 1 Internal Brake Capability 11 3 8 2 External Brake Resistor 12 3 8 3 Overvoltage Protection 12 3 9 LED Diagnostics and Status 12 4 Mounting and Wiring 14 4 1 Dimensions 14 4 2 Cooling 14 4 3 Brake resistor 14 4 4 Capacitor reforming 15 4 5 Wiring and Connectors 15 5 Appendix 18 5 1 W...

Page 3: ...ufacturer of this machine must ensure that it ful fills the 2004 108EC directive on EMC before operating the system Danger Danger To avoid electric arcing and hazards to personnel and electrical contacts never connect disconnect the device while the power source is on Danger Danger Power cables can carry a high voltage even when the motor is not in motion Disconnect the hardware from all voltage s...

Page 4: ...ors for two cooling fans Status output and Status LED The devices also include the following protective functions Energy dissipation by internal or external brake resistor Short circuit protection of brake resistor internal and external Short circuit protection on DC Bus on power up Input overvoltage protection on power up The device will actively limit the DC bus voltage using the brake resistor ...

Page 5: ...standard variant which accepts 3 phase AC input single phase AC input and DC input TPXXX 3PH This variant accepts 3 phase AC input only and is equipped with a phase fail detection In case of a phase fail the output Status Out J9 is switched off and the LED s will indicate a One AC Line missing failure Single phase AC input is not recommended as this cause higher voltage ripples on the DC bus compa...

Page 6: ...Product Description 2 2 Block Diagram HWTP50 TP350_E_HardwareManual_EP008 2022 08 08 6 20 Figure 1 Block Diagram ...

Page 7: ...ing procedure as shown under Capacitor reforming 3 1 2 General Operating conditions The device has the following electrical safety degree IP 20 according to EN 60529 standard The power supplies are designed to operate in a non aggressive and clean environment with a non condensing humidity ranging between 5 and 85 an altitude 2000m 6562 ft and a temperature ranging between 5 C 50 F and 40 C 104 F ...

Page 8: ...utput DC voltage nominal DC voltage maximum 50 59 80 93 124 142 V V Max current sum continuous pulse 30s pulse 2s 14 20 25 A A A Capacitance DC bus capacitance 7 5 20 mF Internal brake resistor Brake point UBrake Adiabatic dissipation energy EA Continuous power PC Resistance 57 2 5000 50 18 90 2 5000 50 18 139 2 5000 50 18 V J W Ohm External brake resistor 2 Min resistance 2 5 4 6 5 Ohm Status Fan...

Page 9: ...ominal DC voltage maximum 325 380 V V Max current sum continuous pulse 30s pulse 2s 14 20 25 A A A Capacitance DC bus capacitance 2 8 20 mF Internal brake resistor Brake point UBrake Adiabatic dissipation energy EA Continuous power PC Resistance 375 2 5000 50 18 V J W Ohm External brake resistor 2 Min resistance 15 Ohm Status Fan supply 3 Voltage Current 24 VDC 20 Sum of Fan and Status out current...

Page 10: ...not insulating is sufficient An IT net with phase on earth requires an isolating trans former The same applies if the network supplies more than 400VAC 15 due to arrestor limits if only one of three lines is connected and due to double isolation requirements In this case a trans former with common center is not allowed For TSD80 1x and TSD130 10 an isolating transformer is required see manual of T...

Page 11: ...hermore the AC Line should be routed apart from motor cables 3 8 Overvoltage A system of a motor coupled with a load has a certain amount of energy This energy is mainly kinetic when the load is moving or rotating While stopping these loads the energy must either be stored or dissipated The same applies during moves where gravitational energy or spring energy is involved The drives recuperate this...

Page 12: ...drives they will protect themselves by turning off their semiconductor switches The axis is not decelerated anymore and the voltage will not increase any fur ther However turning off the drives during fast motion leaves the axis at the original speed The axis might crash into its end limits which might cause significant damage to the mechanical system Therefore it is important to choose a well dim...

Page 13: ... device state flashing 1 times then pause 0V Brake short according to device state flashing 2 times then pause 0V Over temperature according to device state flashing 3 times then pause 0V Internal error according to device state flashing 4 times then pause 0V cleared after restarting the device Flashing short On for 0 2s Off for 0 2s Flashing long On for 0 8s Off for 0 8s HWTP50 TP350_E_HardwareMa...

Page 14: ...the mounting screws is 195mm 4 2 Cooling The maximum allowable ambient temperature is 40 C A minimum air speed of 3m s is required at maximum current 4 3 Brake resistor Use only resistors with thermal shutdown protection The use of an undersized power and energy with stand capability resistor might cause damage to the system See section 3 8 for dimensioning Caution Caution The cables connected to ...

Page 15: ...ves Then shut down and disconnect the device for 4 hours remove the resis tors and the TP is ready to use 5 4 5 Wiring and Connectors 5 See JIS C 5101 4 clause 4 1 for details HWTP50 TP350_E_HardwareManual_EP008 2022 08 08 15 20 Figure 3 TP connections in case of 1 phase AC supply configuration Supply TP50 TP350 Fan 2 DcBusP DcBusN L1 L2 L3 PE PE 24VDC Ground Isolation Mains Switch Fuse Mains Isol...

Page 16: ...wires shall be con nected to input L2 L3 HWTP50 TP350_E_HardwareManual_EP008 2022 08 08 16 20 Figure 4 TP connections in case of 3 phase AC supply configuration Figure 5 TP connections in case of DC supply configuration Supply TP50 TP350 Fan 2 DcBusP DcBusN L1 L2 L3 PE PE 24VDC Ground Isolation Fuse DcBusP DcBusN DcBusP DcBusN BrakeP BrakeN PE Fan GND Fan GND 24V GND Ext Brake Resistor DcBusP DcBu...

Page 17: ...e at least the same diameter as the AC Line wires Danger Danger Must Must Always connect first the protective earth PE to the dedicated screw in the housing Caution Caution In a one phase configuration never connect the phase L without the corre sponding neutral N This might cause damage to the high voltage protection circuit HWTP50 TP350_E_HardwareManual_EP008 2022 08 08 17 20 ...

Page 18: ...n or 18 months from time of shipment whichever comes first No other warranties expressed or implied and including a warranty of merchantability and fitness for a particular purpose extend bey ond this warranty 5 2 Service We are committed to quality customer service In order to serve in the most effective way please con tact the Customer Support at Triamec Motion AG Triamec Motion AG Lindenstrasse...

Page 19: ...References The documents referenced in this manual 1 Grounding Instructions AN144_GroundingInstructions_EP002 pdf Triamec Motion AG 2022 HWTP50 TP350_E_HardwareManual_EP008 2022 08 08 19 20 ...

Page 20: ...ardwareManual_EP008 2022 08 08 20 20 Copyright 2022 Triamec Motion AG All rights reserved Triamec Motion AG Lindenstrasse 16 6340 Baar Switzerland Phone 41 41 747 4040 Email info triamec com Web www triamec com Disclaimer This document is delivered subject to the following conditions and restrictions This document contains proprietary information belonging to Triamec Motion AG Such information is ...

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