TRIAC 2R Series Installation & Maintenance Manual Download Page 2

                                      

 

RACK & PINION ACTUATORS 

2R40 to 2R1750 Series 

Installation & Maintenance Manual

 

 

 

 

October 24, 2013

www.atcontrols.com 

Engineering\documents\products\IOM\IOM1003.docx

 

4. Travel 

Adjustment: 

The Triac 2nd generation rack & pinion actuators have travel 
stop adjustments in both the clockwise and counterclockwise 
directions.  The 5 degrees overtravel feature provides 
adjustments from -5 degrees to +5 degrees at the 0 degree 
clockwise position and from 85 degrees to 95 degrees at the 
90 degree counterclockwise position. 
 
All actuated valves require accurate travel-stop adjustments at 
both ends of the stroke to obtain optimum performance and 
valve seat life.  The accumulation of tolerances in the adaption 
of actuators to valves is such that there must be a range of 
adjustment for both ends of the stroke to achieve the expected 
performance. See the valve manufacture’s IOM on how the travel should be adjusted. 

 

 

Ball & Plug Valves

 require precise adjustment at the open and closed position. This is to protect the 

seat from the flow media and to assure absolute shut-off in the closed position. 

 

Butterfly Valves 

require precise adjustment at the open and closed position. This is to assure full shut-

off, to prevent disc overtravel which can damage the seat in the closed position, and to assure 
maximum flow in the open position. 

 

Tee Assemblies, 

where two valves are operated in tandem through a single operator, (3-way 

configuration) require precise adjustment at both ends of the stroke. This is to assure the seating of 
both valves. 

 

5. Spare 

Parts: 

Actuator 

Size 

Buna 

Repair Kit 

-20°F to 

175°F

 

Viton 

Repair Kit 

0°F to 
300°F

 

Low Temp 

Repair Kit 

-45°F to 

175°F

 

Spring 

Cartridges 

(each) 

2R40 

2RKB0040 2RKV0040 2RKLT0040 SP20040 

2R80 

2RKB0080 2RKV0080 2RKLT0080 SP20080 

2R130 

2RKB0130 2RKV0130 2RKLT0130 SP20130 

2R200 

2RKB0200 2RKV0200 2RKLT0200 SP20200 

2R300 

2RKB0300 2RKV0300 2RKLT0300 SP20300 

2R500 

2RKB0500 2RKV0500 2RKLT0500 SP20500 

2R850 

2RKB0850 2RKV0850 2RKLT0850 SP20850 

2R1200 

2RKB1200 2RKV1200 2RKLT1200 SP21200 

2R1750 

2RKB1750 2RKV1750 2RKLT1750 SP21750 

*Seal Kits also available, but Complete Repair Kits are recommended 

Distributed by Relevant Solutions | 1.888.858.3647 | relevantsolutions.com

Summary of Contents for 2R Series

Page 1: ...ater oil pipe sealant or other contaminants The operating medium is to be filtered dry air or inert gas which is filtered to 50 micron particles size or less It is extremely important that the actuato...

Page 2: ...protect the seat from the flow media and to assure absolute shut off in the closed position Butterfly Valves require precise adjustment at the open and closed position This is to assure full shut off...

Page 3: ...otates the drive pinion clockwise and exhausts the air out of Port A 7 Operation Spring Return Fail CW CCW Air is supplied to Port A forcing the pistons away from each other toward ends which rotates...

Page 4: ...bolts evenly on both end caps Using a rubber mallet rotate the end cap slightly gaining access to the edges of the end cap Use the rubber mallet to remove the end cap evenly 8 3 Removal of Pistons Ro...

Page 5: ...re in the correct orientation 9 4 Installing the Pistons Lightly grease the piston o rings piston backup ring guide plate with multi purpose grease fit the o rings backup ring guide plate into their r...

Page 6: ...prings for the desired torque output Place the springs into the pockets of the piston and end cap Balance the springs across the Pistons 10 Testing Using compressed air at 80psi 100psi check the seal...

Page 7: ...1 304 SST 11 Snap Ring 1 Steel Electroless Nickel Plated 12 Piston 2 Die Cast Aluminum Dichromate Dipped 13 Guide Plate 2 Nylon 14 Piston O Ring 2 Nitrile Buna 15 Piston Guide Band 2 PTFE 16 End Cap...

Page 8: ...rovide general guidelines it cannot provide specific data and warnings for all possible applications The purchaser user must therefore assume the ultimate responsibility for the proper sizing and sele...

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