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TRI tool 301SP, User Manual

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TRI tool 301SP User Manual Download Page 17

17

Model 301SP Tube Squaring Machine

92-0579 : Rev. 080905

CUTTING SPEEDS AND FEEDS

BASIC FEED RECOMMENDATIONS

Use very light feed for initial facing or until a continuous cut is established.

This is very important for longer tool bit life when cutting through flame cut or
out-of-round pipe ends.

Use adequate feed, .003” to .006” (.08 mm to .15 mm) per revolution thereafter, to
establish a continuous chip cut. If the feed is too light, only light stringer chips will be
removed. If the feed is too heavy, the drive will start to overload and the chip will
start to have a rough or torn appearance.

Stainless steel, which work hardens, must be worked with a heavy enough feed to
stay under the work hardened surface (.003” to .006” or .08 mm to .15 mm feed)
Never allow the tool bit to burnish the surface.

Reduced feeds and speeds will normally minimize chatter problems.

RPM

Range

Time per

Head Revolution

.25"

6.4 mm

30 to 60

1 to 2 seconds

.50"

12.7 mm

20 to 40

1.5 to 3 seconds

.75"

19.1 mm

15 to 30

2 to 4 seconds

1.00"

25.4 mm

15 to 25

2.4 to 4 seconds

Outside Diameter

of the tube

Cutting Speeds for Tube Squaring

Summary of Contents for 301SP

Page 1: ...Y PRECAUTIONS 3 GENERAL DESCRIPTION 6 SPECIFICATIONS 8 MAINTENANCE 9 OPERATION 10 CUTTING SPEEDS AND FEEDS 17 SADDLE SETS 18 TOOL BITS 24 TROUBLE SHOOTING 26 ACCESSORIES 28 ILLUSTRATED PARTS BREAKDOWN 29 DEWALTSAFETYINSTRUCTIONS 35 TOOLBITRESHARPENINGPOLICY Inside Back Cover WARRANTYINFORMATION Inside Back Cover ...

Page 2: ...Copyright 2008 Proprietary property of TRI TOOL Inc No reproduction use or duplication of the information shown hereon is permitted without the express written consent of TRI TOOL Inc ...

Page 3: ...sses Do not operate cutting tools without eye protection Dress properly Do not wear loose clothing or jewelry They can be caught in rotat ing and moving parts Avoid slippery floors or wear nonskid footwear If you have long hair wear protective hair covering to contain it WORK AREA Keep the work area clean Cluttered work areas and benches invite injuries Consider the work area environment Keep the ...

Page 4: ...ut of all cutting fluids and water Hydraulic drives Observe proper procedures for electrically driven power sources Avoid damage to hydraulic lines Keep quick disconnects clean Grit contamination causes malfunctions Air tools Check the exhaust muffler Broken or damaged mufflers can restrict air flow or cause excessive noise Use air motors only with a filtered lubricated and regulated air supply Di...

Page 5: ...hey were designed Do not reach into rotating equipment Do not reach into the rotating head stock to clear chips to make adjustments or to check surface finish A machine designed to cut steel will not stop for a hand or an arm Handle chips with care Chips have very sharp edges and are hot Do not try to pull chips apart with our hands they are very tough Avoid unintentional starts Do not carry or ha...

Page 6: ...301SP features an integral variable speed 115 VAC Electric Motor an integral variable speed 220 VAC Electric Motor and Air motor or a Battery powered Electric Motor Precision inside diameter Saddles hold the tubing round to accurately square and face the tubing with a minimum burr The Machine accepts its own torque through the Saddle Clamping system The Cutting Head accepts Squaring Tool Bits All ...

Page 7: ...E110 01 1344 Tube Squaring Machine 110VAC Electric Motor Metabo 301SP E110 01 1345 Tube Squaring Machine 110VAC Electric Motor Metabo with Bench Stand 301SP E220 01 1294 Tube Squaring Machine 220VAC Electric Motor Bosch 301SP E220 01 1298 Tube Squaring Machine 220VAC Electric Motor Bosch with Bench Stand 301SP A 01 1295 Tube Squaring Machine Air Motor 301SP A 01 1299 Tube Squaring Machine Air Moto...

Page 8: ...01SP with a motor Weight 8 5 lbs 3 9 kg varies with Saddle size and type of Motor Model 301SP Tube Squaring Machine Model 301SP 110 115 VAC 10 25 to 60 Hz Model 301SP 220 220 VAC 10 25 to 60 Hz Model 301SP A 22 cfm at 90 psi 10 L s at 621 kPa Power Requirements ...

Page 9: ... warranty is void if damage occurs from contaminated air or lack of lubrication If the Model 301SP is operated in the vertical position Cutting Head up it should be turned upside down and the chips and or other debris removed after each cut has been completed Tool life may be severely shortened unless chips and or other debris that have been deposited on the Cutting Head during the machining opera...

Page 10: ...re very soft These stainless steels include materials like 316L which have been bright hydrogen annealed vacuum annealed or annealed and Electro polished Electro polished stainless steel has a micro thin surface which is high in Cr and Ni which makes it very soft but tough and difficult to cut without a burr The M 42 tool bits are for use with the exotic alloys where the high heat resistance is re...

Page 11: ...nless steel tubing slow cutting speeds must be used to minimize the ID burr The tool bit may be reversed as illustrated This reversed position may be used for tubing with an ID greater than 50 12 7 mm With the extreme shear cutting action the burr on the ID will be virtually eliminated Tool Bit Installation CAUTION NOTE Minimum burr may be obtained with a slow RPM and a slow feed which will cut a ...

Page 12: ... the front of the Housing Thread in the 2 Cap Screws that hold the Saddle half into the front of the Housing Thread the third Cap Screw into the side of the Housing and into the Saddle half Tighten all 3 three Cap Screws which retain the Saddle half in the front of the Housing Place the other Saddle half in the Housing Run the Clamp Knob Assy in until it lightly presses the second Saddle half agai...

Page 13: ...ill cause damage to the tool bit or the Tube Squaring Machine when power is applied Tighten the Clamp Knob Assy to tighten the tube in the Saddle Connect the Model 301SP to the power source and pull the Trigger to start rotation of the Cutting Head The Feed Handle is used to feed the Shaft with the tool bit into the work ...

Page 14: ... Rev 080905 Metabo Motor Location of various controls Milwaukee Motor Location of various controls If the Machine has a Milwaukee Motor then the Speed control is built into the Trigger and is used to adjust the cutting speed ...

Page 15: ...ow excessive cutting speed will generate unwanted heat Keep the chip curling loose by avoiding an excessive depth of cut A dull tool bit will not do the job right so be sure that there is a sharp tool bit mounted in the Machine Rotate the Feed Handle clockwise to bring the Cutting Head and tube closer together The actual machining operation will begin when the tool bit contacts the tube or pipe If...

Page 16: ...thout cutting This will work harden the material and it will be difficult for the tool bit to get under the material in order to finish the cut This will also cause excessive tool bit wear For precision depth of cutting engage the tool bit into the end of the tube and use the indicator sleeve located on the Feed Handle to check the depth of the cut The graduations are in 005 increments on one half...

Page 17: ... chips will be removed If the feed is too heavy the drive will start to overload and the chip will start to have a rough or torn appearance Stainless steel which work hardens must be worked with a heavy enough feed to stay under the work hardened surface 003 to 006 or 08 mm to 15 mm feed Never allow the tool bit to burnish the surface Reduced feeds and speeds will normally minimize chatter problem...

Page 18: ...635 5 32 156 3 96 mm 67 3636 158 4 00 mm 67 3637 3 16 188 4 78 mm 67 3638 197 5 00 mm 67 3701 218 5 54 mm 67 3639 236 6 00 mm 67 3702 1 4 250 6 35 mm 67 3640 276 7 00 mm 67 3641 9 32 281 7 14 mm 67 3642 5 16 313 7 95 mm 67 3643 315 8 00 mm 67 3644 11 32 344 8 74 mm 67 3645 354 9 00 mm 67 3646 359 9 13 mm 67 3647 365 9 27 mm 67 3648 Standard Saddle Sizes ...

Page 19: ... 3656 433 11 00 mm 67 3657 7 16 438 11 13 mm 67 3658 15 32 469 11 91 mm 67 3659 472 12 00 mm 67 3660 489 12 42 mm 67 3661 1 2 500 12 70 mm 67 3662 512 13 00 mm 67 3663 17 32 531 13 50 mm 67 3664 1 4 540 13 72 mm 67 3665 543 13 80 mm 67 3666 547 13 89 mm 67 3667 551 14 00 mm 67 3668 9 16 563 14 30 mm 67 3669 591 15 00 mm 67 3670 19 32 594 15 08 mm 67 3671 602 15 29 mm 67 3672 5 8 625 15 88 mm 67 36...

Page 20: ... 24 mm 67 3683 3 4 750 19 05 mm 67 3684 25 32 781 19 84 mm 67 3685 787 20 00 mm 67 3686 790 20 07 mm 67 3687 13 16 813 20 65 mm 67 3688 1 2 840 21 34 mm 67 3689 27 32 844 21 44 mm 67 3690 854 21 70 mm 67 3691 859 21 83 mm 67 3692 866 22 00 mm 67 3693 875 22 23 mm 67 3694 29 32 906 23 00 mm 67 3695 15 16 938 23 83 mm 67 3696 31 32 969 24 61 mm 67 3697 984 25 00 mm 67 3698 1 1 000 25 40 mm 67 3699 3...

Page 21: ... 158 4 00 mm 67 3707 3 16 188 4 78 mm 67 3708 197 5 00 mm 67 3771 218 5 54 mm 67 3709 236 6 00 mm 67 3772 1 4 250 6 35 mm 67 3710 276 7 00 mm 67 3711 9 32 281 7 14 mm 67 3712 5 16 313 7 95 mm 67 3713 315 8 00 mm 67 3714 11 32 344 8 74 mm 67 3715 354 9 00 mm 67 3716 359 9 13 mm 67 3717 365 9 27 mm 67 3718 3 8 375 9 53 mm 67 3719 391 9 92 mm 67 3720 394 10 00 mm 67 3721 Short Perch Saddle Sizes ...

Page 22: ...72 12 00 mm 67 3730 489 12 42 mm 67 3731 1 2 500 12 70 mm 67 3732 512 13 00 mm 67 3733 17 32 531 13 50 mm 67 3734 1 4 540 13 72 mm 67 3735 543 13 80 mm 67 3736 547 13 89 mm 67 3737 551 14 00 mm 67 3738 9 16 563 14 30 mm 67 3739 591 15 00 mm 67 3740 19 32 594 15 08 mm 67 3741 602 15 29 mm 67 3742 5 8 625 15 88 mm 67 3743 630 16 00 mm 67 3744 641 16 27 mm 67 3745 21 32 656 16 66 mm 67 3746 669 17 00...

Page 23: ...m 67 3754 25 32 781 19 84 mm 67 3755 787 20 00 mm 67 3756 790 20 07 mm 67 3757 13 16 813 20 65 mm 67 3758 1 2 840 21 34 mm 67 3759 27 32 844 21 44 mm 67 3760 854 21 70 mm 67 3761 859 21 83 mm 67 3762 866 22 00 mm 67 3763 7 8 875 22 23 mm 67 3764 29 32 906 23 00 mm 67 3765 15 16 938 23 83 mm 67 3766 31 32 969 24 61 mm 67 3767 984 25 00 mm 67 3768 1 1 000 25 40 mm 67 3769 3 4 1 050 26 67 mm 67 3770 ...

Page 24: ...ing Tool Bits for Standard Saddles Range Max Wall Thickness Pipe or Tube Material Tool Bit Height Squaring Tool Bit P N 125 OD thru 125 CS 750 Durabit 1 1 05 OD 3 2 mm SS 16 1 mm 3 2 mm OD thru 316L 26 7 mm OD SS Tube Squaring Tool Bits for Standard Saddles ...

Page 25: ...hort Perch Saddles Range Max Wall Thickness Pipe or Tube Material Tool Bit Height Tool Bit Material Squaring Tool Bit P N 125 OD thru 125 CS 1 160 Durabit 3 1 05 OD 3 2 mm SS 29 5 mm M2 99 5176 3 2 mm OD thru 316L M2 99 0725 26 7 mm OD SS Tube Squaring Tool Bits for Short Perch Saddles ...

Page 26: ...tting fluid is required A dull Tool Bit is causing surface hardening conditions Stainless pipe or tubing There is scale or other foreign matter on the pipe or tube which is dulling the tool bit at the start of the cut The tool bit is incorrect for the material being cut Problem The surface finish is rough Probable causes The tool bit is dull chipped etc Metal build up on the cutting edge of the to...

Page 27: ...e causes The hydraulic supply pressure is too low The hydraulic filter is plugged The hydraulic line size is insufficient The hydraulic line is too long Problem The tool bit will not reach the work Probable causes Incorrect tool blocks are installed for the size of the pipe or tube being worked on Incorrect tool bit is installed Problem The hydraulic motor will not start Probable causes The hydrau...

Page 28: ...ing Machine and are available from TRI TOOL INC 1 Electric Foot Pedal 2 Saddles 3 Tool Bits 4 Bench Top Stand P N 60 0022 5 Portable Air Filter P N 75 0115 A Filter Regulator Lubricator FRL is required to protect the warranty on all TRI TOOL INC air driven tools 6 Battery Charger Assy 110V Standard 30 2615 220V Optional 30 2614 ...

Page 29: ...29 Model 301SP Tube Squaring Machine 92 0579 Rev 080905 MODEL 301SP ILLUSTRATED PARTS BREAKDOWN 1 10 2 3 4 5 7 6 8 9 11 12 13 15 14 19 18 17 16 20 21 22 23 24 25 14 4 10 27 26 ...

Page 30: ... X 3 4 3 11 33 0041 SCREW CAP 1 4 20 X 7 8 1 12 33 0285 SCREW 1 4 20 X 1 2 BUTTON 2 13 33 0501 SCREW SET 1 4 20 X 3 8 CUP PT 1 14 33 0499 SCREW SET 1 4 20 X 1 4 3 15 33 1924 SCREW SHOULDER 1 4 DIA X 1 1 2 5 32 HEX 1 16 34 0304 WASHER FLAT 1 4 ID 2 17 34 0059 WASHER FLAT DELRIN 1 18 34 0060 WASHER FLAT DELRIN 1 19 35 0045 NUT INT HEX 1 2 20 1 20 40 0035 SPRING COMPRESSION 1 21 41 0018 HANDLE 1 22 4...

Page 31: ...MOTOR ELECTRIC 110 VAC Milwaukee 1 58 0064 MOTOR ASSY ELECTRIC 110 VAC 1 1 27 0018 ADAPTER 1 2 27 0060 ADAPTER 1 3 58 0038 MOTOR ELECTRIC 110 VAC Bosch 1 58 0109 MOTOR ASSY ELECTRIC 110 VAC 1 1 27 0018 ADAPTER 1 2 27 0060 ADAPTER 1 3 58 0103 MOTOR ELECTRIC 110 VAC Metabo 1 Not Shown 48 0480 SPACER 1 58 0063 MOTOR ASSY ELECTRIC 220 VAC 1 1 27 0018 ADAPTER 1 2 27 0060 ADAPTER 1 3 58 0039 MOTOR ELECT...

Page 32: ...MOTOR ASSEMBLY 57 0199 AIR MOTOR ASSY 1 1 27 0019 ADAPTER 1 2 46 0377 SLEEVE 1 3 57 0198 AIR MOTOR 1 4 53 0045 VALVE FLOW CONTROL 1 5 54 0149 COUPLING MALE QD 1 Parts List Motor Assy Air P N 57 0199 Item Part No No Description Qty 1 2 3 4 5 ...

Page 33: ...ERED 14 4V DRIVE KIT Parts List Drive Kit Battery Powered 14 4V P N 58 0162 Item Part No No Description Qty 1 2 3 4 1 19 0995 HOUSING FRONT 1 2 27 0497 ADAPTER 1 3 33 0040 SCREW CAP 1 4 20 X 3 4 1 4 58 0161 MOTOR CORDLESS 14 4 VOLT 1 5 30 2350 BATTERY 14 4v Dewalt 1 5 ...

Page 34: ...60 0022 Item Part No No Description Qty 1 2 3 4 1 24 0326 PLATE RETAINING 1 2 33 0045 SCREW CAP 1 4 20 x 1 3 4 2 3 33 0369 SCREW FLAT 5 16 18 X 3 4 4 4 48 0173 BLOCK RETAINING 1 Not shown 36 0007 WRENCH L 5 32 HEX 1 36 0008 WRENCH L 3 16 HEX 1 36 0010 WRENCH L 1 4 HEX 1 36 0018 WRENCH T 1 8 HEX 1 ...

Page 35: ...el 301SP Tube Squaring Machine 92 0579 Rev 080905 The DeWALT Cordless Drill Driver comes with an Instruction Manual and should be referenced for all safety and operating procedures DEWALT SAFETY INSTRUCTIONS ...

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