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TRI tool 301.5SP, Operation Manual

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TABLE OF CONTENTS

1. 

ABOUT THE MANUAL 

3

2. SAFETY 

3

3. 

GENERAL DESCRIPTION 

7

4. SPECIFICATIONS 

8

5. MAINTENANCE 

10

6. OPERATION 

11

7. 

CUTTING SPEEDS AND FEEDS 

17

8. 

SADDLE SETS 

18

9. 

TOOL BITS 

26

10. TROUBLESHOOTING 

28

11. ACCESSORIES 

29

12.  ILLUSTRATED PARTS BREAKDOWN 

30

92-1755 Rev

. 200324

Model 301.5SP

 T

ube Squaring Machine

Summary of Contents for 301.5SP

Page 1: ...92 1755 Rev 200324 Model 301 5SP Tube Squaring Machine ...

Page 2: ...te service solutions including turnkey project management machining services and mechanized and manual code welding services using experienced and well trained machinists and welders In addition to developing industry leading machining and welding equipment Tri Tool s engineering team provides custom equipment design and manufacturing solutions to suit the most rigorous requirements of our custome...

Page 3: ...AL DESCRIPTION 7 4 SPECIFICATIONS 8 5 MAINTENANCE 10 6 OPERATION 11 7 CUTTING SPEEDS AND FEEDS 17 8 SADDLE SETS 18 9 TOOL BITS 26 10 TROUBLESHOOTING 28 11 ACCESSORIES 29 12 ILLUSTRATED PARTS BREAKDOWN 30 92 1755 Rev 200324 Model 301 5SP Tube Squaring Machine ...

Page 4: ...shall extend beyond the warranty period No responsibility is assumed for any incidental or consequential damages Some states do not allow limitations on how long an implied warranty lasts and some states do not allow the exclusion or limitations incidental or consequential damages so the above limitation of exclusion does not apply to all purchasers This warranty gives the purchaser specific legal...

Page 5: ...ions in this Manual Failure to follow the instructions or follow the safety instructions could result in serious injury or death This manual describes conditions and hazards that are common and anticipated during equipment operation No manual can address all conditions which may occur 2 SAFETY 2 1 SAFETY SYMBOLS The manual may contain one or more safety symbols These symbols and the associated tex...

Page 6: ...follow the safety precautions in this manual and good engineering practices to reduce the risk of injury Before using the equipment the operator must ensure that all safety messages on the equipment are legible 2 4 WORK AREA Keep the work area clean Keep the area well lit Keep items such as electrical cords cables rags rigging straps away from rotating equipment Do not use power cutting tools in t...

Page 7: ...f pipe may be under load and the separation of the pipe can release pressure This pressure can cause both sides of the pipe to move 2 6 TOOL CARE Keep tools in good operating condition Sharp tool bits perform better and are safer than dull tool bits Do not use damaged tools Always check your tools for damage especially if a tool has malfunctioned been dropped or hit check it for damage Before you ...

Page 8: ...e Remove adjusting keys and wrenches before applying power to the equipment Check the tool before turning it on to make sure that all keys and wrenches have been removed Do not force tools Tools and tool bits function better and safer when used at the recommended speeds Do not reach into rotating equipment Do not reach into the rotating head stock to remove chips to make adjustments or to check th...

Page 9: ...d saddle clamping system requires a straight length of tube 60 15 2mm long The Short Perch saddle clamping system requires a straight length of tube 19 4 8mm long Speed is controlled by a variable speed electric motor Feed is cam actuated with an auto retract The feed handle is at a right angle to the cutter head DESIGNATIONS FOR THE MODEL 301 5SP Model No P N Description 301 5SP E120 01 2223 120V...

Page 10: ...del 301 5SP 220 220 VAC 10 50 60 Hz WEIGHTS Base Machine 5 1 lbs 2 3 Kg Cordless Metabo Motor 4 2 lbs 1 9 Kg Corded Metabo Motor 6 4 lbs 2 9 Kg 6 9in 175mm 6 3in 160mm 10 4in 263mm Saddle Feed Handle 20 5 0mm Travel 16 4in 416mm 15 7in 398mm Cutter Head Chip Guard Toolless Saddle Change Figure 1 Envelope Drawing Corded Motor 120V 220V ...

Page 11: ...uaring Machine 92 1755 Rev 200324 Figure 2 Envelope Drawing Cordless Motor 18VDC 12 7in 322mm 6 9in 175mm 6 3in 160mm Saddle Feed Handle 20 5 0mm Travel 11 3in 287mm 10 6in 270mm Cutter Head Chip Guard Toolless Saddle Change ...

Page 12: ... oil preferably SAE 10 90 SSU or lighter If the Model 301 5SP is operated in the vertical position cutting head up turn it upside down and remove the chips and other debris after each bevel has been completed CAUTION CAUTION If the chips are not removed the tool life may be severely shortened Disassembly of the Model 301 5SP will void the warranty except when performed by a Tri Tool Inc designated...

Page 13: ...n extra hook angle tool bit is recommended for stainless steels that are very soft These stainless steels include materials like 316L which have been bright hydrogen annealed vacuum annealed or annealed and Electro polished Electro polished stainless steel has a micro thin surface which is high in Cr and Ni which makes it very soft but tough and difficult to cut without a burr The M 42 tool bits a...

Page 14: ...d for 100 25 4 mm and smaller diameter tubing This is the designed working position of the tool bit and will leave virtually no burr with standard tubing When working with Electro polished stainless steel tubing use slow cutting speeds to minimize the ID burr The tool bit may be reversed Use the reversed position for tubing with an ID greater than 100 25 4 mm With the extreme shear cutting action ...

Page 15: ...o section 8 Saddle Sets 2 Loosen the two thumbscrews and rotate the D Clip washers 3 Use the Saddle Quick Release to install the top half of the saddle Refer to Fig 5 Feed Handle Figure 5 Install Upper Saddle Half D Clip Thumbscrew D Clip Housing Saddle Quick Release Saddle Clamping Knob Upper Saddle Housing 4 Turn the Saddle Clamping Knob counterclockwise to move the Saddle up ...

Page 16: ...humbscrew 6 Turn the D Clip Washers so the washer is touching on the outer diameter of the Bottom Saddle half Tighten the two D Clip Thumbscrews 6 4 INSERT THE TUBE 1 Insert the tube to be machined in the front of the Model 301 5SP Move the tube or pipe approximately 1 16 1 6 mm from the tool bit CAUTION CAUTION Do not let the tool bit touch the tube or pipe This will damage the tool bit or the Tu...

Page 17: ...t Keep the chip curl loose by avoiding very deep cuts A dull tool bit will not do the job right so be sure that there is a sharp tool bit mounted in the Machine 4 Rotate the Feed Handle clockwise to bring the Cutting Head and tube closer together The machining operation begins when the tool bit contacts the tube or pipe 5 If the tube end is not square to the tube axis the tool bit will contact onl...

Page 18: ...it rub the surface of a stainless steel tube without cutting This will work harden the material and make it difficult for the tool bit to get under the material to finish the cut This will also cause excessive tool bit wear 11 For precise cuts engage the tool bit into the end of the tube and use the indicator sleeve located on the Feed Handle to check the depth of the cut The graduations are in 00...

Page 19: ... for Mild steels and some thin wall stainless steels when coolants are permitted and applied Use 300 surface inches per minute 7620 surface millimeters per minute for Aluminum and thin wall mild steel and tube with coolants 7 2 FEED RECOMMENDATIONS Use very light feed for initial facing or until a continuous cut is established This is very important for longer tool bit life when cutting through fl...

Page 20: ... 8 125 3 18 mm 67 4774 5 32 156 3 96 mm 67 4775 158 4 00 mm 67 4776 3 16 188 4 78 mm 67 4777 197 5 00 mm 67 4778 218 5 54 mm 67 4779 236 6 00 mm 67 4780 1 4 250 6 35 mm 67 4781 276 7 00 mm 67 4782 9 32 281 7 14 mm 67 4783 283 7 20 mm 67 4784 5 16 313 7 95 mm 67 4785 315 8 00 mm 67 4786 11 32 344 8 74 mm 67 4787 354 9 00 mm 67 4788 359 9 13 mm 67 4789 365 9 27 mm 67 4790 ...

Page 21: ...1 13 mm 67 4800 440 11 18 mm 67 4801 15 32 469 11 91 mm 67 4802 472 12 00 mm 67 4803 483 12 27 mm 67 4804 489 12 42 mm 67 4805 1 2 500 12 70 mm 67 4806 512 13 00 mm 67 4807 528 13 40 mm 67 4808 17 32 531 13 50 mm 67 4809 1 4 9 16 540 13 72 mm 67 4810 543 13 80 mm 67 4811 547 13 89 mm 67 4812 551 14 00 mm 67 4813 563 14 30 mm 67 4814 579 14 70 mm 67 4815 591 15 00 mm 67 4816 19 32 594 15 08 mm 67 4...

Page 22: ... mm 67 4835 1 2 840 21 34 mm 67 4836 27 32 844 21 44 mm 67 4837 848 21 55 mm 67 4838 854 21 70 mm 67 4839 859 21 83 mm 67 4840 866 22 00 mm 67 4841 875 22 23 mm 67 4842 896 22 75 mm 67 4843 29 32 906 23 00 mm 67 4844 15 16 938 23 83 mm 67 4845 31 32 969 24 61 mm 67 4846 984 25 00 mm 67 4847 1 1 000 25 40 mm 67 4848 3 4 1 050 26 67 mm 67 4849 1 059 26 90 mm 67 4850 1 1 16 1 063 27 00 mm 67 4851 1 0...

Page 23: ...9 mm 67 4867 1 359 34 52 mm 67 4868 1 365 34 67 mm 67 4869 1 3 8 1 375 34 93 mm 67 4870 1 378 35 00 mm 67 4871 1 391 35 33 mm 67 4872 1 394 35 41 mm 67 4873 1 400 35 56 mm 67 4874 1 13 32 1 406 35 71 mm 67 4875 1 413 35 89 mm 67 4876 1 417 36 00 mm 67 4877 1 422 36 12 mm 67 4878 1 430 36 32 mm 67 4879 1 433 36 40 mm 67 4880 1 7 16 1 438 36 53 mm 67 4881 1 440 36 58 mm 67 4882 1 456 37 00 mm 67 488...

Page 24: ... 1 8 125 3 18 mm 67 4891 5 32 156 3 96 mm 67 4892 158 4 00 mm 67 4893 3 16 188 4 78 mm 67 4894 197 5 00 mm 67 4895 218 5 54 mm 67 4896 236 6 00 mm 67 4897 1 4 250 6 35 mm 67 4898 276 7 00 mm 67 4899 9 32 281 7 14 mm 67 4900 283 7 20 mm 67 4901 5 16 313 7 95 mm 67 4902 315 8 00 mm 67 4903 11 32 344 8 74 mm 67 4904 354 9 00 mm 67 4905 359 9 13 mm 67 4906 365 9 27 mm 67 4907 ...

Page 25: ... 438 11 13 mm 67 4917 440 11 18 mm 67 4918 15 32 469 11 91 mm 67 4919 472 12 00 mm 67 4920 483 12 27 mm 67 4921 489 12 42 mm 67 4922 1 2 500 12 70 mm 67 4923 512 13 00 mm 67 4924 528 13 40 mm 67 4925 17 32 531 13 50 mm 67 4926 1 4 540 13 72 mm 67 4927 543 13 80 mm 67 4928 547 13 89 mm 67 4929 551 14 00 mm 67 4930 9 16 563 14 30 mm 67 4931 579 14 70 mm 67 4932 591 15 00 mm 67 4933 19 32 594 15 08 m...

Page 26: ... 20 96 mm 67 4952 1 2 840 21 34 mm 67 4953 27 32 844 21 44 mm 67 4954 848 21 55 mm 67 4955 854 21 70 mm 67 4956 859 21 83 mm 67 4957 866 22 00 mm 67 4958 875 22 23 mm 67 4959 896 22 75 mm 67 4960 29 32 906 23 00 mm 67 4961 15 16 938 23 83 mm 67 4962 31 32 969 24 61 mm 67 4963 984 25 00 mm 67 4964 1 1 000 25 40 mm 67 4965 3 4 1 050 26 67 mm 67 4966 1 059 26 90 mm 67 4967 1 1 16 1 063 27 00 mm 67 49...

Page 27: ...4 34 39 mm 67 4984 1 359 34 52 mm 67 4985 1 365 34 67 mm 67 4986 1 3 8 1 375 34 93 mm 67 4987 1 378 35 00 mm 67 4988 1 391 35 33 mm 67 4989 1 394 35 41 mm 67 4990 1 400 35 56 mm 67 4991 1 13 32 1 406 35 71 mm 67 5006 1 413 35 89 mm 67 4992 1 417 36 00 mm 67 4993 1 422 36 12 mm 67 4994 1 430 36 32 mm 67 4995 1 433 36 40 mm 67 4996 1 7 16 1 438 36 53 mm 67 4997 1 440 36 58 mm 67 4998 1 456 37 00 mm ...

Page 28: ...Pipe Figure 9 Tube Squaring Tool Bits for Standard Saddles Cutting Head Standard Saddle TUBE SQUARING TOOL BITS FOR STANDARD SADDLES Range Max Wall Thickness Pipe or Tube Material Tool Bit Height Squaring Tool Bit P N 125 OD thru 1 50 3 2 mm OD thru 38 1 mm OD 125 3 2mm CS SS 316L SS 750 16 1 mm Durabit 1 ...

Page 29: ...andard Saddle Figure 10 Tube Squaring Tool Bits for Short Perch Saddles Cutting Head TUBE SQUARING TOOL BITS FOR SHORT PERCH SADDLES Range Max Wall Thickness Pipe or Tube Material Tool Bit Height Tool Bit Material Squaring Tool Bit P N 125 OD thru 1 50 3 2 mm OD thru 38 1 mm OD 125 3 2 mm CS SS 316L 1 160 29 5 mm M2 Durabit 3 ...

Page 30: ... or tubing There is scale or other foreign matter on the pipe or tube which is dulling the tool bit at the start of the cut The tool bit is incorrect for the material being cut Problem Rough Surface Finish The tool bit is dull chipped etc Metal build up on the cutting edge of the tool bit is creating a false cutting edge Cutting fluid is required The cutting speed is incorrect Problem Tool Holder ...

Page 31: ...ACCESSORIES Tri Tool offers the following accessories for the Model 301 5SP Tube Squaring Machine Electric Foot Pedal Saddles Tool Bits Bench Top Stand P N 60 0112 Battery Charger Assy 120V Standard P N 30 6143 220V Optional P N 30 6144 Battery 18V 5 2ah 30 6142 ...

Page 32: ...301 5SP P N 02 2989 12 ILLUSTRATED PARTS BREAKDOWN 02 2989 IPB 1 2 33 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 16 17 18 23 20 21 21 22 24 25 26 27 28 29 30 32 34 35 31 19 Default QTY 1 1 1 1 2 1 2 2 1 1 1 8 2 4 2 4 1 1 1 1 2 2 1 2 1 4 1 1 1 1 1 2 ...

Page 33: ...0 x 50 2 14 33 0417 SCREW FLAT 10 32 X 3 8 4 15 33 0487 SCREW SET 10 24 X 3 16 CUP PT 2 16 33 0501 SCREW SET 1 4 20 X 3 8 CUP PT 4 17 33 2711 SCREW CAP M3 X 8 MM SS 1 18 33 4222 SCREW CAPTIVE 1 4 20 1 19 33 4443 SCREW ADJUSTMENT 1 20 34 0060 WASHER 1 21 34 0216 WASHER THRUST 1 X 1 9 16 X 1 32 2 22 34 0304 WASHER 265 ID X 750 OD X 090 2 23 34 0705 WASHER THRUST DELRIN 301 5SP 1 24 34 0708 WASHER CL...

Page 34: ...1 5SP SUBASSY 1 2 27 1505 ADAPTER DRIVE 301 5 CORDLESS 1 3 58 0317 MOTOR CORDLESS 18V METABO MOD CW 1 4 67 XXXX SADDLE REFER TO SADDLE SECTION NOT SHOWN 30 6143 CHARGER METABO 18V 5 2AH120V 1 36 0008 WRENCH L 3 16 HEX 1 36 0018 WRENCH T 1 8 HEX 1 86 0373 CASE AND LINER 301 5SP METABOCORDLESS 1 MODEL 301 5SP CORDLESS 18V METABO P N 01 2221 1 2 3 4 ...

Page 35: ...01 2222 Item No Part No Description Qty 1 02 2989 MODEL 301 5SP SUBASSY 1 2 27 1505 ADAPTER DRIVE 301 5 CORDLESS 1 3 58 0320 MOTOR CORDLESS 18V METABO MOD CW 220V 1 NOT SHOWN 30 6143 CHARGER METABO 18V 5 2AH120V 36 0008 WRENCH L 3 16 HEX 1 36 0018 WRENCH T 1 8 HEX 1 86 0373 CASE AND LINER 301 5SP METABOCORDLESS 1 ...

Page 36: ... 02 2989 MODEL 301 5SP SUBASSY 1 2 27 1506 ADAPTER DRIVE 301 5SP METABO 120V 1 3 58 0277 MOTOR C W ELEC METABO 120V 1 4 67 XXXX SADDLE REFER TO SADDLE SECTION NOT SHOWN 36 0008 WRENCH L 3 16 HEX 1 36 0018 WRENCH T 1 8 HEX 1 86 0374 CASE AND LINER 301 5SP METABO CORDLESS 1 MODEL 301 5SP CORDED 120V METABO P N 01 2223 1 2 3 4 ...

Page 37: ...ded 100V Bosch P N 01 2225 Item No Part No Description Qty 1 02 2989 MODEL 301 5SP SUBASSY 1 2 27 1522 ADAPTER DRIVE 301 5SP BOSCH 1 3 58 0322 MOTOR MOD ELECTRIC 100V JAPAN 1 NOT SHOWN 36 0008 WRENCH L 3 16 HEX 1 36 0018 WRENCH T 1 8 HEX 1 86 0374 CASE AND LINER 301 5SP METABO CORDED 1 Parts List Model 301 5SP Corded 100V Makita P N 01 2398 Item No Part No Description Qty 1 02 2989 MODEL 301 5SP S...

Page 38: ...36 TRI TOOL INC 92 1755 Rev 200324 MOUNTING BASE ASSEMBLY P N 60 0112 5 1 3 2 4 6 6 7 8 ...

Page 39: ...tion Qty 1 24 4381 PLATE BASE 301 5SP 1 2 30 6133 HINGE STAINLESS 1 3 30 6134 LATCH CONCEALED DRAW STAINLESS 1 4 30 6135 LATCH CONCEALED KEEPER 1 5 33 0369 SCREW FLAT 5 16 18 X 3 4 4 6 33 4235 SCREW BUTTON 8 32 X 3 8 SS 5 7 33 2691 SCREW FLAT 8 32 X 3 8 SS 4 8 48 3916 BLOCK LATHE STAND CLAMP 1 NOT SHOWN 30 2061 LABEL TRI TOOL 1 ...

Page 40: ...38 TRI TOOL INC 92 1755 Rev 200324 This Page Intentionally Left Blank ...

Page 41: ......

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