Trerice 91000 Series Operation Installation Maintenance Manual Download Page 6

Series 91000

•••   Self-Operating Regulators

Operation, Installation & Maintenance Manual

Page 6

SENSING BULB

SENSING BULB LOCATION

The location of the sensing bulb is important.  

Use of a thermowell is always recommended, especially in

pressurized systems

.  The bulb or thermowell must be totally immersed in an average temperature location

which is representative of the whole volume being controlled.  It should not be situated near hot or cold spots,
nor near the outlet of the valve supplying the heated or chilled fluid.  If the regulator is to control a corrosive
fluid the bulb or thermowell must be constructed of a compatible material.  Never install the bulb with the dead
end up unless it has been specifically ordered from, and constructed by, the factory for this service.

When installed in a pipeline, continuous flow past the sensing bulb must be maintained to obtain continuous
temperature signal to the regulator.  If the flow stops, the pipeline may cool or warm to local room temperature
causing false reactions from the regulating valve.  On some systems this may require a small by-pass flow line
around the valve to maintain representative system temperatures at the sensing bulb.

SENSING BULB INSTALLATION

To install a union connected sensing bulb, remove the union hub or thermowell from the sensing bulb and install
this hub or thermowell into the process piping or tank.  If using a thermowell, liberally coat the sensing bulb with
the heat transfer paste supplied with the thermowell.  Now slip the sensing bulb through the hub or into the well
until fully seated.  Tighten the coupling nut.  Do not over tighten.

Never attempt to tighten, loosen or otherwise rotate the hub or thermowell with the sensing bulb installed.
Always loosen the coupling nut before rotating the hub or thermowell.  This will prevent twisting and kinking of
the connecting tubing thus preventing premature failure.

Keep all bends in the tubing greater than 1

1

/

2

” radius.  Do not subject the tubing to repeated flexing, vibration,

heat, cutting, kinking or other abuse.  Coil all excess tubing and place in a cool location.  If motion or vibration
may occur, secure the tubing to the bulb mounting so all moves as one.  If vibration or fluid pulsations may be
transmitted to the bulb, it must be housed in a thermowell for protection from fatigue.

Summary of Contents for 91000 Series

Page 1: ...Series 91000 Self Operating Temperature Regulators Operation Installation Maintenance Manual Indicating and Non indicating Model 91400 Shown Instruction Manual IH 2...

Page 2: ...Action 10 11 Valve Body Assembly 12 13 Reversing the Valve Action 14 15 3 Way Regulator Installation Maintenance 16 Model 91600 Safety Type Installation Maintenance 17 Typical Applications 18 19 Typic...

Page 3: ...65 F 5 to 20 C N A 30 to 115 F C R02 40 to 90 F 5 to 30 C 65 to 85 F 20 to 30 C N A 50 to 140 F C R03 30 to 115 F 0 to 45 C 85 to 110 F 30 to 45 C 50 to 80 F 10 to 25 C 30 to 115 F C R04 50 to 140 F...

Page 4: ...ture sensing bulbs on a regulator are not recommended for direct insertion into any pressurized system The use of a Thermowell is strongly encouraged Brass and Steel Thermowells are rated to 500 PSIG...

Page 5: ...moval for service Blow out all pipe lines thoroughly to eliminate all foreign material from the system Pipe thread compound should be applied only on external or male pipe threads not on the union nut...

Page 6: ...s this may require a small by pass flow line around the valve to maintain representative system temperatures at the sensing bulb SENSING BULB INSTALLATION To install a union connected sensing bulb rem...

Page 7: ...HE SMALL HEX STEM JAM NUTS THIS IS A CRITICAL SETTING FOR THE PROPER SEATING STROKE OF THE REGULATOR PLACING THE REGULATOR INTO OPERATION AND SETTING THE CONTROL POINT Figure 1 Model 91000 shown CAUTI...

Page 8: ...nal drop of oil on the stem will aid in eliminating mineral deposits and maintaining a free running stem for accurate regulation See Figure Figure 2 Removing any sharp mineral crystals from the stem w...

Page 9: ...Remove all accumulations of mineral deposits or other debris before re building A 4375 diameter reamer is ideal to remove deposits from the bonnet if the bonnet is removed from the body A 45 diameter...

Page 10: ...completely off of and below the scale then the thermal system is most likely dead and needs to be replaced On all other model of actuators 1 Record the current adjusting screw setting relative to the...

Page 11: ...up There should be at least 1 4 of motion 3 If no motion is seen the valve is jammed A Remove valve from line and inspect for debris caught between the valve seat and the valve plug preventing the val...

Page 12: ...D POLISHED PORTION OF THE VALVE STEM 5 Remove the Bonnet Nut holding the actuator to the valve with a 11 2 wrench 6 Unscrew the valve stem from the actuator stem by turning the entire valve body If th...

Page 13: ...screw in up to reference number 8 5 Place valve stem up through the Yoke and Bonnet Nut 6 Thread the valve stem into the actuator stem A Use a 5 16 wrench to hold or turn the actuator stem B Use a 3...

Page 14: ...gulator these valves are used for HEATING Stem Out To Close valves close with temperature decrease and outward stem motion On a regulator these valves are used for COOLING 1 2 through 2 Bronze Body va...

Page 15: ...Thread the stem in until the cross pin holes in the stem and the valve plug are centered upon each other B Check the centering by making an extra 1 2 turn to see if this improves the centering If not...

Page 16: ...ses as temperature increases Port A is the common port and remains open G LOWER PORT B UPPER PORT C COMMON PORT A F E for Mixing or Diverting MIXING FLOW DIAGRAM DIVERTING FLOW DIAGRAM TEMPERATURE COL...

Page 17: ...Report basis and the regulator will be thoroughly inspected and tested Model 91600 SPECIAL INSTRUCTIONS 91600 Stem The actuator stem in a Model 91600 actuator does not turn When removing or attaching...

Page 18: ...on Using a Self Op 3 Way Diverting Valve Typical Plumbing for a Self Op 3 Way Mixing Valve HEATING Connect Upper Port C to Water Glycol Return and Lower Port B to Heat Exchanger COOLING Connect Upper...

Page 19: ...UEL OIL STORAGE TANK PUMP Teflon covered sensor and tubing Sensor attached into tank with pipe hangers STEAM COILS HEAT EXCHANGER Influence Side Process Side STEAM RETURN TO TRAP THEN BOILER STEAM RET...

Page 20: ...e average temperature location or add agitation 3 Tube system assembly has lost 3 Replace the thermal actuator pressure fill 4 Stem adjustment too short 4 Readjust See Figure 6 Closes with temperature...

Page 21: ...sure too low 5 Increase supply pressure 6 Heat exchanger not large enough 6 Replace with proper capacity 7 Faulty or undersized steam trap 7 Install trap of proper capacity 8 Stem moves into body to o...

Page 22: ...Page 22 Notes Adjustments Stem Dimensions Maintenance Logs...

Page 23: ...Page 23 Notes Adjustments Stem Dimensions Maintenance Logs...

Page 24: ...ustomer Service and International Sales 12950 W Eight Mile Road Oak Park Michigan 48237 Toll Free 1 888 873 7423 Fax 1 248 399 7246 www TRERICE com Regional Sales Offices Northeast Central East Midwes...

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