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Enkapsis & EnerSure Platform 

Installation Guide 

Summary of Contents for ENKAPSIS

Page 1: ...Enkapsis EnerSure Platform Installation Guide ...

Page 2: ...mperage sufficient to injure or kill Installation is only to be performed by a licensed bonded and qualified electrician All installations and use of this product are the sole responsibility and liability of the purchaser This Installation Guide is valid for the following firmware System Firmware 0 12 0 3 Phase Meter Firmware 1 18 0 ...

Page 3: ...2 0 16 Overview 16 BCPM 2 0 17 Current Transformers 17 Common Current Transformers 19 EnerSure iBCPM 20 Overview 20 iBCPM CT Strips 21 Figure 9 iBCPM CT Strip 21 Setting Strip Jumpers 24 Current Transformers 25 Common Current Transformer Dimensions 26 iBCPM CT Strip Bracket Dimensions 27 CT Strip Addressing Diagram 28 iBCPM System Block Diagram 29 EnerSure iBCPM2 0 30 Overview 30 iBCPM PCBs 31 Fig...

Page 4: ...pers 46 Address Matrix 49 EnerSure Bus2 0 50 Bus2 0 Overview 50 Current Transformer Installation 51 Bus2 0 CT Installation 52 CT Wiring and Jumper Positioning 56 Wiring Connectors 56 Setting Phase Selector 57 Address Matrix 57 Startup and Use 59 Initial Startup 59 Assigning IP Address 60 Using the Web Interface 61 Circuit Configuration 62 Sampling Live Data with Web Interface 63 Power Scaling 64 F...

Page 5: ...er Supply The EnerSure provides true RMS data for Volts Amps Power Factor Watts kWh kVAR kVARh Hz vTHD and iTHD Figure 1 Enkapsis PQM Dimensions Length Width Height 8 90 in 226 00 mm 4 15 in 105 41 mm 2 10 in 53 34 mm Electrical Properties Current Accuracy 0 5 Volts In 24VDC 120 277VAC Power Accuracy 0 5 Amps Max 250mA Operating Temperature 32 100 F 0 38 C Frequency 50 60HZ ...

Page 6: ...ads ranging from 0 to 5000 amps The CT s may be simply hung on the wire which they snap around However some customers may prefer to use Velcro strips on the bottom or hinged side of the unit to allow for ease of mounting and removal when necessary Velcro is non conductive and should not bring any code issues into play The white and black lead wires from each CT are associated with specific ports o...

Page 7: ...Enkapsis EnerSure Platform Installation Guide Rev07 2 7 Common Current Transformers Figure 2 Commonly Used CT s ...

Page 8: ... There is no ground output terminal At 24 volts the Ekapsis unit uses approximately 25 mA 250 mA of power depending on the connected EnerSure device BCPM 2 0 iBCPM Bus Display Figure 3 24VDC 60W Power Supply Dimensions Length Width Height 3 31 in 84 mm 1 38 in 35 mm 3 54 in 90 00 mm Electrical Properties Nom Volts In 100 240V Volts Out 24VDC 1 Max Volts In 85 264V Amps Out 2 5A Max Amps In 2A Pwr ...

Page 9: ...n the Enkapsis 2 Connect the 120 208 OR 277 480 VAC input depending on your system being monitored to the Power Supply 3 The Enkapsis meter supports the measurement of all of the following types of voltage The connection requirements are shown below as well a Three Phase Wye Power Also known as 5 wire with Phase A Phase B Phase C Neutral and Ground Also See Figure 4 for an example i Connect the th...

Page 10: ...nnected to the space normally used for the Neutral Connection for the Wye Three Phase scheme Note If installing in IT S power distribution a 4 conductor disconnect MUST be used 3 phase neutral 4 Connect the Current Transformers CT s a CT s should be run from the power panel that is being monitored to the Enkapsis PQM b The CT s should be installed with the label facing the source of power c The wi...

Page 11: ...TELY MANDATORY AND USE WITHOUT THIS GROUND WILL VOID YOUR WARRANTY AND CREATE A SAFETY HAZZARD THE GROUND CONNECTION TO THE ENKAPSIS PQM IS MADE DIRECTLY FROM A STABLE GROUND CONNECTION ON YOUR POWER PANEL THE GROUND CONNECTION DIRECTLY TO THE ENKAPSIS IS ABSOLUTELY MANDATORY AND USE WITHOUT THIS GROUND WILL VOID YOUR WARRANTY AND CREATE A SAFETY HAZZARD Figure 4 Wiring Diagram for 120 208VAC Thre...

Page 12: ...IS PQM IS MADE DIRECTLY FROM A STABLE GROUND CONNECTION ON YOUR POWER PANEL THE GROUND CONNECTION DIRECTLY TO THE ENKAPSIS IS ABSOLUTELY MANDATORY AND USE WITHOUT THIS GROUND WILL VOID YOUR WARRANTY AND CREATE A SAFETY HAZZARD Figure 5 Wiring Diagram for 480VAC Three Phase Delta Configuration ...

Page 13: ...supports RS 485 Modbus RTU communications To facilitate RS 485 communications the following connections should be made The EnerSure device can support a multi drop network on RS 485 2wire 1 Connect the communications wire to the 3 pin terminal block D D GND Figure 6 RS 485 Wiring D D GND ...

Page 14: ...Enkapsis EnerSure Platform Installation Guide Rev07 2 14 Figure 7 Connection Points for Voltage Reference ...

Page 15: ...Enkapsis EnerSure Platform Installation Guide Rev07 2 15 Figure 8 Close up of CT Connection Points 300A CT Shown ...

Page 16: ...nected to Enkapsis viaa straight through CAT5 CAT6 cable b Comes in 2 sizes a 24 circuit and 42 circuit modules Two 42 circuit modules can be combined into a single housing to produce a 84circuit module 3 Current Transformers a The CTs provided with the system are split core and are attached tothe circuit after a wire has been connected to thebreaker b Standard CT s come with 12ft leads which can ...

Page 17: ...5 connectors to allow monitoring of up to 120 circuits Current Transformers Each Current Transformer CT can be connected to a circuit by opening or removing the top of the CT and snapping it onto the wire going from the power source to the load THE CT LABEL ALWAYS FACES THE POWER SOURCE Be sure to close the CT tightly or it will affect the readings your EnerSure unit provides Refer to Figures 5 an...

Page 18: ...22 45 66 3 1 22 67 84 4 Top 1 18 Each CT output has two wires In North America ALWAYS CONNECT THE WHITE WIRE FROM EACH CT TO THE CONNECTOR PORT CLOSEST TO THE RJ 45 CONNECTOR AND CONNECT THE BLACK WIRE TO THE SECOND CT INPUT ALSO BE SURE TO KEEP THE PAIRED LEAD WIRES TOGETHER MIXING LEAD WIRES WILL RESULT IN LOSS OF DATA AND POSSIBLE DAMAGE TO THE UNITS An example of connecting the CT s would be c...

Page 19: ...Enkapsis EnerSure Platform Installation Guide Rev07 2 19 Common Current Transformers ...

Page 20: ... system The CT strips are mounted next to the breakers and are design for panels with breaker spacing b The current transformers plug into the CT strip c Each CT strip supports 21 current transformers 3 Current Transformers a The CTs provided with the system are split core and are attached tothe circuit after the wire has been connected to thebreaker b The standard CT size is 75A and is designed t...

Page 21: ...oosen the screws on the top and bottom of the panel Two 2 screws are located on each side of the panel totaling four 4 for a standard 42 circuit panel board 2 Place the CT Strip mounting bracket under the screw heads and re tighten the screws Figure 9 iBCPM CT Strip NOTE The CT strips can be placed in a top feed or bottom feed panel The RJ 45 connectors can be on the top of the panel or on the bot...

Page 22: ...crews 3 Each CT strip requires an address to be designated a For a standard 42 circuit panel ANSI the left CT strip odd numbered circuits should be address position1 and the right CT Strip even numbered circuits should be address position 3 See CT Strip Addressing Diagram Mounting Screws ...

Page 23: ...ed to the Bus port on the Enkapsis a Standard CAT5 or CAT6 straight through Ethernet cables are used forthe daisy chain b All 8 wires of the daisy chained Ethernet cables are used to provide communications voltage reference and power for the CT Strips NOTE Straight through Ethernet cables must be used Do NOT use a crossover cable format this may cause damage to the iBCPM system Figure 12 RJ 45 Cab...

Page 24: ...he strips to gather proper data These jumpers come pre set for either a top or bottom fed panel as ordered but they should be checked to ensure proper setup Figure 13 shows a close up of a jumper and its possible positions Jumpers should be set to P1 for Phase 1 and Neutral P2 for Phase 2 and P3 for Phase 3 Figure 13 Circuit Jumpers Jumper set to P1 in image P2 P1 P3 CT ...

Page 25: ...fitted onto the 75A CT from TrendPoint The lead lengths on larger CT sizes can be cut to the desired length and the wires connected to the screw terminals See Enclosure Wiring Instructions 1 Snap the CT around the line being monitored Ensure the CT is snapped completely closed a Each CT is marked with an arrow The arrow should point along the direction of the current flow Away from the breaker 2 C...

Page 26: ...Enkapsis EnerSure Platform Installation Guide Rev07 2 26 Common Current Transformer Dimensions ...

Page 27: ...Enkapsis EnerSure Platform Installation Guide Rev07 2 27 iBCPM CT Strip Bracket Dimensions ...

Page 28: ...Enkapsis EnerSure Platform Installation Guide Rev07 2 28 CTStripAddressingDiagram ANSI IEC ...

Page 29: ...Enkapsis EnerSure Platform Installation Guide Rev07 2 29 iBCPM System Block Diagram Ethernet CTs Up to 21 per CT Strip Enkapsis RJ 45 RJ 45 RJ 45 RJ 45 3 Phase Power CT Strip CT Strip CT Strip CT Strip ...

Page 30: ...in components 1 Enkapsis PQM 2 iBCPM2 0 PCB a Installed in the panel that is being monitored by the system The IBCPM 2 0 PCBs Figure 14 are mounted next to the breakers and are design for panels with breaker spacing b Each iBCPM 2 0 PCB supports 21 current transformers 3 TrendPoint Current Tranformers CTs a The current transformers plug into the iBCPM 2 0 PCB ...

Page 31: ...e installation 1 Loosen the screws on the top and bottom of the panel as shown in Figure 16 Two 2 screws are located on each side of the panel totaling four 4 for a standard 42 circuit panel board 2 Place the iBCPM PCB mounting bracket under the screw heads and re tighten the screws Figure 15 iBCPM2 0 PCB NOTE The iBCPM 2 0 PCBs can be placed in a top feed or bottom feed panel The RJ 45 connectors...

Page 32: ... to be designated To address the card use the 10 position selector Figure 17 switches on the IBCPM PCB The IBCPM PCB should be set to an address between 1 and 8 The following page page 33 of this installation guide contains an Address Matrix to indicate the address selection and the relation to the circuit numbers Mounting Screws ...

Page 33: ...e Rev07 2 33 Figure 17 Addressing Switch Address Matrix Address ANSI Circuit IEC Circuit 1 1 41 Odd 1 21 2 2 42 Even 22 42 3 43 83 Odd 43 63 4 44 84 Even 64 84 5 85 125 Odd 85 105 6 86 126 Even 106 126 7 127 167 Odd 127 147 8 128 168 Even 148 168 ...

Page 34: ...ed to the Bus port on the Enkapsis meter c Standard CAT6 straight through Ethernet cables are used forthe daisy chain d All 8 wires of the daisy chained Ethernet cables are used to provide communications voltage reference and power for the IBCPM 2 0 PCB CAUTION CAT6 Straight through Ethernet cables must be used Do NOT use a crossover cable format this may cause damage to the iBCPM2 0 system Figure...

Page 35: ...rface under the Circuit Cfg tab and select the proper phasing that matches the placement of the CT s installed By setting the Exp Phase settings this need to be placed correctly in order for the cards to gather proper data Figure 19 shows a screen shot of the Exp Phase settings in the Web Interface Figure 19 Circuit Cfg for iBCPM2 0 Exp Phase Select in image ...

Page 36: ...h that the arrow is pointing in the direction of power flow pointing away from power source circuit breaker towards load If the CT does not have an arrow it will have a label The label needs to face the power source Caution Incorrectly aligned CTs may cause incorrect readings and damage to equipment 3 If using a split core CT close the CT around the line being monitored Ensure the CT is snapped co...

Page 37: ...ox and connected in a daisy chain format leading back to the Base Unit Each Bus Tap card can support a maximum of 4 or 8 CT s 3 Current Transformers The current transformers are placed inside of each tap box The CT s are split core type and are designed to easily snap around the feeds providing power The standard CT s are 75A but the system can support CT s up to 4000A Note This manual shows how t...

Page 38: ...cut to the desired length and the wires connected to the screw terminals 1 Snap the CT around the line being monitored Ensure the CT is snapped completely closed a Each CT is marked with an arrow The arrow should point along the direction of the current flow Away from the breaker 2 Connect the CT to the corresponding to the circuit on the Bus Tap card Current Flow Breaker Load ...

Page 39: ...Enkapsis EnerSure Platform Installation Guide Rev07 2 39 Current Transformer Dimensions ...

Page 40: ... collar provided The cover to the Bus Tap Card should be removed to facilitate the connection of the Current Transformers in the following steps Remove the four screws on the Bus Tap Card Case to remove the cover Note The location of the Bus Tap Cards is dependent on the end user s desired configuration and system layout The Bus Tap Cards can be mounted on the front cover sides bottom or top of th...

Page 41: ...us Tap Card mounted on Tap Box and Retention Collar 2 Connect the Current Transformers to the circuits that are being monitored by this system The CT s should be securely snapped around the wires and placed with the label facing toward the source of power bussway rails ...

Page 42: ...onnectors may be used to allow the Bus Tap Case to be completely removed without unsnapping the CT s Figure 24 CT wires fed through the Bus Tap Card cut to length and connected to CT connector 4 Set the Phase Selection jumper for the CT This tells the EnerSure Bus which phase of power the CT is monitoring to allow for an accurate PF Wattage and kWh reading 5 When all CT connections have been made ...

Page 43: ...address selection and the relation to the circuit numbers Figure 25 Bus Tap Card mounted on the Tap Box with CT Wires Connected 6 Place the cover on the Bus Tap Card and mount the cover panel back onto the tap box if it was removed 7 The Bus Tap Cards are connected via a straight though Ethernet cable The system uses all 8 wires on the Ethernet cable Bus Tap Card Address One Ten ...

Page 44: ...mat and link back to the Enkapsis Bus port 9 Switch the input breaker to the ON position The EnerSure Bus system can be configured via the Ethernet ports Eth0 or Eth1 using the web interface The data from the EnerSure Bus is available via Modbus TCP IP SNMP and BACnet Default TCP IP Settings IP 10 10 10 4 Subnet 255 0 0 0 Gateway 10 10 10 1 ...

Page 45: ... installation simple use the following guidelines when wiring CT s to EnerSure Bus Cards 4 or 8 circuit Wiring Connectors The connectors will come pre labeled for a 4 circuit setup N A B C They are also color coded to ensure the CT wires are placed correctly Figure 20 shows circuits 1 2 3 4 Ckt 1 Ckt 2 Ckt 3 Ckt 4 in order from left to right 4Circuit Cards Connector 1 1N 1A 1B 1C 8Circuit Cards Co...

Page 46: ...ds to gather proper data These jumpers come pre set in the same configuration as the labeled connectors but they should be checked to ensure proper setup Figure 28 shows a close up of a jumper and figures 29 and 30 show the default 4 and 8 circuit jumper settings Jumpers should be set to P1 for Phase 1 and Neutral P2 for Phase 2 and P3 for Phase 3 Figure 28 Circuit Jumpers Jumper set to P1 in imag...

Page 47: ...Figure 29 Default 4 Circuit Tap Card Enkapsis EnerSure Platform Installation Guide Rev07 2 47 Ckt 1 P1 Ckt 2 P1 Ckt 3 P2 Ckt 4 P3 ...

Page 48: ...s EnerSure Platform Installation Guide Rev07 2 48 Figure 30 Default 8 Circuit Tap Card Connector 2 Ckts 5 6 7 8 Connector 1 Ckts 1 2 3 4 Ckt 5 P1 Ckt 8 P3 Ckt 6 P1 Ckt 7 P2 Ckt 1 P1 Ckt 2 P1 Ckt 3 P2 Ckt 4 P3 ...

Page 49: ...18 69 72 Not Used 19 73 76 73 80 20 77 80 Not Used 21 81 84 81 88 22 85 88 Not Used 23 89 92 89 96 24 93 96 Not Used 25 97 100 97 104 26 101 104 Not Used 27 105 108 105 112 28 109 112 Not Used 29 113 116 113 120 30 117 120 Not Used Note 8 Circuit Bus Tap Cards are seen as two 4 Circuit Bus Tap Cards and therefore utilize 2 addressing positions Example an 8 Circuit Card addressed at address 1 utili...

Page 50: ...ach tap box and connected in a daisy chain format leading back to the Base Unit Each Bus Tap card can support a maximum of 4 or 8 Current Transformers CTs 3 Current Transformers The current transformers are placed inside of each tap box The CTs are typically split core type and are designed to easily snap around the wires providing power Note This manual shows how to install and configure TrendPoi...

Page 51: ...the CT or the label that says Label to Source Figure 31 CT Orientation Marking 1 Align the CT Figure 31 such that the arrow is pointing in the direction of power flow pointing away from power source circuit breaker towards load If the CT does not have an arrow it will have a label The label needs to face the power source Caution Incorrectly aligned CTs may cause incorrect readings and damage to eq...

Page 52: ...de on the tap box The Bus2 0 Cards are placed onto the tap box Figure 33 and secured with the retention collar provided The hinged cover to the Bus2 0 Card enclosure should be opened to facilitate the connection of the Current Transformers by loosening the thumb screw on the Bus2 0 Card enclosure to open the hinged cover Note The location of the Bus2 0 Cards is dependent on the end user s desired ...

Page 53: ... Bus2 0 Card mounted on Tap Box and Retention Collar 2 Connect the Current Transformers to the circuits Figure 34 that are being monitored by this system The CT s should be securely installed per the Current Transformer Installation instructions found in this document ...

Page 54: ...llow the Bus2 0 Case to be completely removed without unsnapping the CT s Figure 35 CT wires fed through the Bus2 0 Card cut to length and connected to CT connector 4 When all CT connections have been made the Bus2 0 Card address must be set To set the card use the 10 position selector switches Figure 36 to set the applicable address NOTE The card should be set to an address between 1 and 48 Page ...

Page 55: ...ystem uses all 8 wires on the Ethernet cable Figure 37 Ethernet Cables Connected 7 Connect the Bus2 0 Cards in a daisy chain format and link back to the Enkapsis Bus port 8 Switch the input breaker to the ON position The Bus2 0 system can be configured via the Enkapsis Ethernet ports Eth0 or Eth1 using the web interface The data from the Bus2 0 is available via Modbus TCP IP SNMP and BACnet Defaul...

Page 56: ...eep installation simple use the following guidelines when wiring CT s to Bus2 0 Cards 4 or 8 circuit Wiring Connectors The connectors will come pre labeled for a 4 circuit setup N A B C They are also color coded to ensure the CT wires are placed correctly Figure 38 shows circuits 1 2 3 4 Ckt 1 Ckt 2 Ckt 3 Ckt 4 in order from left to right 4 Circuit Cards Connector 1 1N 1A 1B 1C 8 Circuit Cards Con...

Page 57: ...ettings this need to be placed correctly in order for the cards to gather proper data Figure 39 shows a screen shot of the Exp Phase settings in the Web Interface Figure 39 Circuit Cfg for Bus2 0 Exp Phase Select in image Address Matrix Address 4 Circuit 8 Circuit 1 1 4 1 8 2 5 8 Not Used 3 9 12 9 16 4 13 16 Not Used 5 17 20 17 24 6 21 24 Not Used 7 25 28 25 32 8 29 32 Not Used 9 33 36 33 40 10 37...

Page 58: ...0 137 144 36 141 144 Not Used 37 145 148 145 152 38 149 152 Not Used 39 153 156 153 160 40 157 160 Not Used 41 161 164 161 168 42 165 168 Not Used 42 169 172 169 176 44 173 176 Not Used 45 177 180 177 184 46 181 184 Not Used 47 184 188 185 192 48 189 192 Not Used Note 8 Circuit Bus2 0 Cards are seen as two 4 Circuit Bus2 0 Cards and therefore utilize 2 addressing positions Example an 8 Circuit Car...

Page 59: ...e power supply is turned on you will immediately see the LED lights on the Enkapsis PQM If the board is currently being supplied power please turn the power off Note the CPU takes approximately 10 seconds to reboot after the unit is powered off o Before communicating with the Enkapsis PQM all CT s should be connected o Apply power to the Enkapsis PQM o Connect a Cat5 cable from the Enkapsis PQM to...

Page 60: ...the Enkapsis PQM o Open your web browser of choice and enter the IP address of the Enkapsis PQM into the URL bar and click Enter o You will be brought to the web interface and prompted to enter a password adminpass Enter the password and click Log in o In the General Settings tab you have options for static or dynamic IP settings To update the settings complete the selections and click Save IP set...

Page 61: ...the web interface and prompted to enter a password adminpass Enter the password and click Log in o The Enkapsis PQM web interface allows you to change the IP settings as well as upload new firmware o From the Circuit Cfg tab circuit groupings can also be assigned Checking the Group Circuits box between circuits will group the circuits together Click Save Configuration when finished Above Circuit C...

Page 62: ...it Cfg tab you can make the following changes Expected Phase of a Circuit CT Type Circuit Groupings to distinguish between one two and three polebreakers Grouping circuits can be done manually assigning specific group numbers or automatically by checking which circuits you want grouped To manually group circuits click the Manually assign group numbers box in the lower left corner Automatic Groupin...

Page 63: ...firm the installation was done properly and your system is operatingcorrectly o To sample live data o Click on the PQM tab to view data from the Enkapsis PQM o Click on the Circuit Data tab to view data from any attached BCPM 2 0 iBCPM or EnerSure Bus cards Note To view a summation of all connected EnerSure Bus cards make sure the Circuits option under Phase Summary in the General Settings tab is ...

Page 64: ...ed by a power of 10 for amp and a power of 100 for watts This process provides needed space when the registries begin overflow at 655 amps Firmware Update Procedure Your Enkapsis unit has two onboard processors that may require firmware updates This update procedure will assist with updating the firmware on both processors Each firmware is loaded through the web interface To load new firmware o Op...

Page 65: ...lity To enable waveform capture follow the below steps Note To use waveform capture an SD card must be inserted into the Enkapsis unit o Open your web browser of choice and enter the IP address of the meter into the URL bar and click Enter o You will be brought to the web interface and prompted to enter a password Default adminpass Enter the password and click Log in o Click on the Waveform tab fr...

Page 66: ...web interface o Download graph This option will generate download an image of the captured waveform This is the same image as is displayed on the web interface o Download data This option will download a csv file with all the data from the captured waveform This data can then be used to generate graphs Note View graph and Download graph will display all data from the captured waveform on the same ...

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