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T5

-2-

SAFETY

WARNING:

Observe the safety regulations in the
instruction manual of the power tool to be
used. Please read the following
instructions carefully. Failure to do so
could lead to serious injury. When using
electric tools, basic safety precautions,
including the following should always be
followed to reduce the risk of fire, electric
shock and personal injury. Also observe
any applicable additional safety rules.
Read the following safety instructions
before attempting to operate this product.

PLEASE KEEP THESE
INSTRUCTIONS IN A SAFE PLACE.

The attention of UK users is drawn to The
Provision and Use of Work Equipment
Regulations 1998, and any subsequent
amendments.

Users should also read the HSE/HSC
Safe Use of Woodworking Machinery
Approved Code of Practice and Guidance
Document and any amendments.

Users must be competent with
woodworking equipment before using our
products.

IMPORTANT NOTE:

Residual Risk. Although the safety
instructions and operating manuals for
our tools contain extensive instructions on
safe working with power tools, every
power tool involves a certain residual risk
which cannot be completely excluded by
safety mechanisms.  Power tools must
therefore always be operated with
caution! 

General

1.

Disconnect power tool and attachment
from power supply when not in use,
before servicing, when making
adjustments and when changing
accessories such as cutters. Ensure
switch is in “off” position. Always
ensure cutter has stopped rotating.

2.

Always mount the power tool,
accessory or attachment in conformity
with the instructions. Only use
attachment and accessories specified
in the power tool manual. The tool or
attachment should not be modified or
used for any application other than
that for which it was designed. Do not
force tool.

3.

Keep children and visitors away. Do
not let children or visitors touch the
tool, accessory or attachment. Keep
children and visitors away from work
area. Make the workshop child proof
with padlock and master switch.

4.

Dress properly. Do not wear loose
clothing or jewellry, they can be
caught in moving parts. Rubber gloves
and non-skid footwear is

recommended when working
outdoors. Wear protective hair
covering to contain long hair.

5.

Consider working environment. Do not
use the product in the rain or in a
damp environment. Keep work area
well lit. Do not use power tools near
gasoline or flammable liquids. Keep
workshop at a comfortable
temperature so your hands are not
cold. Connect machines that are used
in the open via a residual current
device (RCD) with an actuation
current of 30 mA maximum. Use only
extension cables that are approved for
outdoor use.

6.

The accessory or attachment must be
kept level and stable at all times.

7.

Keep work area clean. Cluttered
workshops and benches can cause
injuries. Ensure there is sufficient
room to work safely.

8.

Secure idle tools. When not in use,
tools should be stored in a dry and
high or locked up place, out of reach
of children.

9.

For best control and safety use both
hands on the power tool and
attachment. Keep both hands away
from cutting area. Always wait for the
spindle and cutter to stop rotating
before making any adjustments.

10.

Always keep guards in place and in
good working order.

11.

Remove any nails, staples and other
metal parts from the workpiece.

12.

Maintain tools and cutters with care.
Keep cutters sharp and clean for
better and safer performance. Do not
use damaged cutters.  Follow
instructions for lubricating and
changing accessories. Keep handles
dry, clean and free from oil and
grease.

13.

Maintain accessories. Do not use
damaged accessories. Only use
accessories recommended by the
manufacturer.

14.

Check damaged parts. Before
operation inspect the attachment, the
power tool, the cable, extension cable
and the plug carefully for signs of
damage. Check for alignment of
moving parts, binding, breakage,
mounting and any other conditions
that may effect its operation. Have any
damage repaired by an Authorised
Service Agent before using the tool or
accessory. Protect tools from impact
and shock.

15.

Do not use tool if switch does not turn
it on or off. Have defective switches
replaced by an Authorised Service
Agent

16.

Don't over reach. Keep proper footing

and balance at all times. Do not use
awkward or uncomfortable hand
positions.

17.

Don’t abuse the cable. Never carry
power tool or accessory by cord or
pull it to disconnect from the socket.
Keep cord from heat, oil and sharp
edges. Always trail the power cord
away from the work area.

18.

Connect dust extraction equipment.
If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used.

19.

Check all fixing and fastening nuts,
bolts and screws on power tool,
attachment and cutting tools before
use to ensure they are tight and
secure. Periodically check when
machining over long periods.

20.

Stay alert. Watch what you are doing.
Use common sense. Do not operate
tools when you are tired, under the
influence of drugs or alcohol.

21.

Personal Protective Equipment (PPE)
for eye, ear and respiratory protection
must be worn. All PPE must meet
current UK and EU legislation.

22.

Do not leave tools running
unattended. Do not leave tool until it
comes to a complete stop.

23.

Always clamp workpiece being
machined securely.

24.

Only use cutting tools for
woodworking that meet EN847-1/2
safety standards, and any
subsequent amendments.

25.

Vibration levels. Hand held power
tools produce different vibration
levels. You should always refer to the
specifications and relevant Health &
Safety Guide.

Routing Safety

1.

Read and understand instructions
supplied with power tool, attachment
and cutter.

2.

Keep hands, hair and clothing clear of
the cutter.  

3.

Remove adjusting keys and
spanners. Check to see that keys and
adjusting spanners are removed from
the router tool, cutter and attachment
before turning router on. Make sure
cutter can rotate freely.

4.

Noise. Take appropriate measures for
the protection of hearing if the sound
pressure of 85dB(A) is exceeded.
Routing sound pressure may exceed
85dB(A), so ear protection must be
worn. 

5.

Eye protection. Always wear eye
protection in the form of safety
goggles, spectacles or visors to
protect the eyes.

MANU/T5 v9.0  19/2/09  13:10  Page 2

Summary of Contents for T5MK V2

Page 1: ...T5MK1 T5MK2 V2 V2 V2 Released May 2009 MANU T5 v9 0 19 2 09 13 10 Page 23...

Page 2: ...ENVIRONMENTAL PROTECTION________17 GUARANTEE ________________________17 SPARE PARTS Spare Parts List __________________18 19 Spare Parts Diagram _________________20 TECHNICAL DATA Voltage UK Eire 240...

Page 3: ...ool and attachment Keep both hands away from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 10 Always keep guards in place and in good working order...

Page 4: ...can stall the router 15 In case of excessive vibrations whilst using the router stop immediately and have the eccentricity of the router router cutter and clamping system checked by competent personne...

Page 5: ...oints in the plug see below Brown is for Live L 2 and Blue is for Neutral N 3 I Before replacing the top cover of the mains plug ensure that the cable restraint 4 is holding the outer sheath of the ca...

Page 6: ...conformity with the following standards of standardised documents EN 60745 EN 55014 EN 61000 in accordance with the directives 98 37 EC 2006 42 EC 89 336 EEC 2006 95 EC 2004 108 EC Level of sound pre...

Page 7: ...de bush dia 20mm N Collet O Adjustable fence cheek P Thumb knob with anti vibration spring for side fence rod Q Beam trammel attachment R Side fence S Knob for micro adjustment T 3 way turret stop U S...

Page 8: ...e use the dust extraction spout with a suitable extractor when routing Fitting the plunge grip knob direction arrow sticker I Remove direction arrow 2 from backing paper and apply to plunge locking gr...

Page 9: ...e switch ON OFF ON 0 I 5 3 2 4 1 6 3 7 By turning the turret stop three depth settings can be quickly made Switching On Off T5 MK1 I A slide switch above the fixed grip knob is used to turn the router...

Page 10: ...t nut with the spanner I Keep turning the spanner until the collet nut tightens and then loosens again This is the fail safe mechanism releasing the collet I The cutter should now slide out I Each tim...

Page 11: ...ptional fine height adjuster should be used when fine adjustment is required This is especially recommended when using our dovetail jig or router table I Remove the depth stop and replace it with the...

Page 12: ...likely to wander from the edge of the workpiece Feed Speed The speed at which the cutter is fed into the wood must not be too fast that the motor slows down or too slow that the cutter leaves burn mar...

Page 13: ...t knob 6 and securing it again with the thumb knobs 5 One revolution of the micro adjustment knob 6 equals 1 25mm of side feed I Lower the cutter onto the workpiece and set the cutter height by raisin...

Page 14: ...around the template so that the shape of the template will be replicated Making the Template The template is cut from 6mm or 1 4 MDF plywood or plastic to the shape required The guide bush offset nee...

Page 15: ...achine slowly as far as the depth stop and lock it there I Cut grooves rebates etc at a steady rate of feed in an anti clockwise direction Ensure the beam trammel point does not move I When finished r...

Page 16: ...e depth stop 1 I Switch on the machine I After releasing the plunge locking grip knob 2 lower the machine slowly as far as the depth stop I With bearing of cutter running along board edge mould the ed...

Page 17: ...ance from a batten is similar to that obtained from a side fence This method is appropriate if the edge of the workpiece is not straight or is not very smooth or simply the guide rods of the side fenc...

Page 18: ...unobstructed at all times Blow out any dust and dirt at regular intervals I Visually check the carbon brushes In the event of excessive sparking they may need changing I After about 40 operating hour...

Page 19: ...023 24 1 Cable Guard WP T5 024 25A 1 Switch Cover V2 WP T5 025A 1 Switch Cover T5MK2 WP T5 2 025 26 1 Screw Self Tapping 3 5mm x 22mm Torx WP T5 026 27 1 Switch 240V T5MK2 WP T5E 2 027 27A 1 Switch Le...

Page 20: ...Spring WP T5 066 67 1 Brass Ferrule for Spring WP T5 067 68 2 Machine Screw Countersunk M5 x 10mm Slot WP SCW 13 69A 1 Rubber Sleeve V2 WP T5 069A 70 1 Lead Field to Speed Control Red x 90mm WP T5 07...

Page 21: ...26A 41 33 32 53 1 12A 38 10 13 9 8A 6 5 70 71 67 14 66 15A 75 11 16 3A 50 45 68 23 36 39A 92 40 74A 11 16 34 44 90 80 47 49 52 51 78A 81 79 11 11 16 16 82 48 77 46 58B 89A 87 83 63A 88A 60A 61A 85 86...

Page 22: ...end Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss E OE Trend Machinery Cutting Tools Ltd Odhams Trading Estate St Albans Road W...

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