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-3-

T3 - USA

Additional Safety Rules For Router
Bits

Cutting tools are sharp. Care should
be taken when handling them.

Always use router bits with a shank
diameter corresponding to the size of
the collet installed in your tool.

Always run router bits at the spindle
speed recommended and marked
accordingly. Ensure bit has reached
correct speed before entering
workpiece. Recommended speeds
can be found on the packaging, in
cutter instructions or in the Trend
Routing Catalogue.

Always use router bits in a router.
Router bits must not be used in a
drill. Drill and boring bits must not be
used in a router. Router bits must
only be used for the material cutting
application for which they are
designed. Do not use on metal or
masonry.

Never use router bits with a diameter
exceeding the maximum diameter
indicated in the technical data of the
powertool or attachment used.

Do not drop router bits or knock them
against hard objects. Do not use
router bits that are damaged.

Router bits should be kept clean.
Resin build up should be removed at
regular intervals with Resin
Cleaner®. The use of a dry lubricant
(Trendicote

®

PTFE) will act as a

preventative. Do not use PTFE spray
on plastic parts.

Router bit shanks should be inserted
into the collet to the mark line on the
shank. This ensures that at least 

3

4

of

the shank length is held in the collet.
Do not over-tighten the collet nut as
this will score the shank and create a
weakness and fracture point.

Observe the correct assembly
instructions in the router instruction
manual for fitting the collet and nut.
Observe the router power tool
manual instructions on fitting bits
correctly.

It is advisable to periodically check
the collet and collet nut. A worn,
distorted or damaged collet can
cause vibration and damage the
shank, and should be replaced. Worn
collet nuts should be replaced. 

Do not take deep cuts in one pass;
take several shallow or light passes
to reduce the side load applied to the
router bit. Too deep a cut in one pass
can stall the router.

Very small diameter router bits must
be handled and used with care.

Always return router bit to its
packaging after use.

Should you experience excessive
vibration during use stop
immediately. Have the eccentricity of
the router, router bit and clamping
system checked.

All fastening screws and nuts should
be tightened using the appropriate
wrench or key in accordance with
the manufacturers instructions.

When using arbor type multi-groover
sets ensure that the groover cutting
tips/wings are staggered at 90

º

to

each other to reduce the cutting
impact.

Using Routers In A Fixed Position

After work, release the router plunge
to protect the router bit.

Always use a push-stick or push-
block for last 12” of the cut.

Whenever possible use a work
holding device or jig to secure
component being machined. Fit a
spelch block to the holding device or
mitre fence to prevent break out on
the timber. 

Ensure attachment is securely fitted
to the workbench, with table surface
at approximately hip height.

Ensure a No-Volt Release Switch is
fixed to or adjacent to the
attachment and that it is used
correctly.

Check the feed direction of the
workpiece is always opposite to the
router bits direction of rotation.
Ensure that, when using a router
table, you stand to the front right
hand side of the table (when viewed
from the front) and feed from right to
left.  When using an overhead
router, stand to the front left hand
side (when viewed from the front)
and feed left to right.

Do not use awkward or
uncomfortable hand positions.

Do not reach underneath table or
put your hands or fingers at any time
in the cutting path while tool is
connected to a power supply.

Useful Advice When Routing

Trial cuts should be made on waste
material before starting any project.

Judge your feed rate by the sound of
the motor. Feed the router at a
constant feed rate. Too slow a feed
rate will result in burning.

Take many light passes rather than
one deep cut to reduce the side load
applied to both router and router bit.

When using some attachments
including a router table or dovetail
jig, the use of a fine height adjuster
is highly recommended.

When using a template guide bush,
ensure there is sufficient clearance
between router bit tip and inside
each of bush. Ensure router bit and
guide bush are concentric.

Router Bit Maintenance

Composite cutting tools (brazed tip)
must be maintained by a competent
person i.e. a person of training and
experience, who has knowledge of
the design requirements and
understands the levels of safety to
be achieved.

The design of composite tools must
not be changed in the process of
maintenance.

Replacement parts must meet Trend
specification.

Tolerances which ensure correct
clamping by the collet shall be
maintained.

When re-grinding the tool, care must
be taken not to cause weakening of
the body or the connection between
the cutting edge and the body.

Version 5.0 05/2004

Summary of Contents for T3-USA

Page 1: ...T3 PLUNGE ROUTER USA ...

Page 2: ... the Electronic Speed Control_____10 Using the Fine Height Adjuster _________10 Fixing Points for Accessories___________10 OPERATION __________________________9 Cutting Direction Feed Speed ________11 Moulding Natural Timbers _____________11 Side fence Routing___________________12 Template Guide Bush Routing __________13 Carving Grinding___________________14 Bearing Guided Bits __________________1...

Page 3: ...binding breakage mounting and any other conditions that may effect its operation Have any damage repaired by an Authorised Service Agent before using the tool or accessory Do not use tool if switch does not turn it on or off Have defective switches replaced by an Authorised Service Agent Don t over reach Keep proper footing and balance at all times Don t abuse the cable Never carry power tool or a...

Page 4: ... wrench or key in accordance with the manufacturers instructions When using arbor type multi groover sets ensure that the groover cutting tips wings are staggered at 90ºto each other to reduce the cutting impact Using Routers In A Fixed Position After work release the router plunge to protect the router bit Always use a push stick or push block for last 12 of the cut Whenever possible use a work h...

Page 5: ... completely Also refer to the table below ELECTRICAL SAFETY Power Supply The electric motor has been designed for one voltage only Always check that the power supply corresponds to the voltage on the data plate The T3 is double insulated therefore no ground wire is required 25 18 18 18 18 16 14 50 18 18 18 16 14 12 75 18 18 16 14 12 10 100 18 16 14 12 10 150 16 14 12 12 200 16 14 12 10 300 14 12 1...

Page 6: ...p knobs 1 x Collet 1 4 fitted to machine 1 x Collet 6mm 1 x Collet 8mm 1 x Guide bush 5 8 and screws 1 x Spanner 17mm A F for collet nut 1 x Spanner 15mm A F for spindle 1 x Hex key 4mm A F for side fence 1 x Dust extractor spout 1 x Instructions 1 x Guarantee registration card ...

Page 7: ...spring fitted behind collet 11 Thumb knob to secure fence rods 12 Router base 13 Template guide bush dia 5 8 14 Collet 15 Removable fence cheek 16 Side fence rod fixing screw 17 Hex key for side fence rods 18 Side fence body 19 Spanner 15mm A F for spindle 20 3 way turret stop 21 Spanner 17mm A F for collet nut 22 Thumb knob for depth stop 23 Fence guide rods dia 5 16 x 12 long 24 Template guide b...

Page 8: ... with a hose diameter of 13 8 Whenever possible use the dust extraction spout with a suitable extractor when routing ASSEMBLY ADJUSTMENT 1 3 8 2 1 1 2 6 3 4 5 Fence Assembly Fit the spring washers 1 over the socket head screw 2 and pass the screw through the fence 3 Screw the side fence rod 4 onto the screw and tighten by hand Use the cut out in the side of the 17mm spanner 5 to hold the flat on t...

Page 9: ...ew determines the depth of cut The rotating turret stop screws can be used for pre setting up to three depths of cut Their height can be adjusted using a screwdriver 6 and an 8mm A F spanner 7 Never make adjustments when the router is running or plugged in Deep cuts should always be routed in several passes Off On 8 T3 USA By turning the turret stop three depth settings can be quickly made Switchi...

Page 10: ...onto the flats on the motor spindle to lock it while undoing the collet nut with the 17mm A F spanner The bit should now slide out Each time you finish using a bit remove it and store it in a safe place A collet spring is fitted into the spindle behind the collet to allow for easy collet change Do not tighten the collet without a bit fitted Always use bits with shanks which match the diameter of t...

Page 11: ...hen fine adjustment is required This is especially recommended when using our dovetail jig or router table Remove the depth stop and replace it with the fine height adjuster Leave the plunge locking grip knob and the thumb knob loose and thread the end of the fine height adjuster onto the longest screw Set the depth of cut by turning the fine height adjuster handle until the correct height is reac...

Page 12: ...ill be less likely to wander from the edge of the work piece Feed Speed The speed at which the bit is fed into the wood must not be too fast that the motor slows down or too slow that the bit leaves burn marks on the face of the wood Practice judging the speed by listening to the sound of the motor when routing OPERATION Cutting Direction Moulding Natural Timbers When edge moulding natural timbers...

Page 13: ...k piece Lower the bit onto the work piece and set the bit height by raising the depth stop 5 the required distance Switch on the router and when the bit reaches full speed gently lower the bit into the work piece and lock the plunge with the plunge locking lever 6 Feed along the timber keeping sideways pressure A to ensure the side fence does not wander away from the work piece edge and downward p...

Page 14: ...ter can then be guided around the template so that the shape of the template will be replicated Making the Template The template is cut from 1 4 MDF plywood or plastic to the shape required The guide bush offset needs to be allowed for when calculating the shape of the template The template must be smaller by an amount equal to the difference between the outer edge of the guide ring and the outer ...

Page 15: ...otor unit ensure that the switch is facing the front of the router so that it is accessible when plunge routing Ensure that the clamping nut is re tightened before using the router for normal plunge cutting operations Carving and Grinding Carving and grinding applications can be carried out with the router removed from its plunge base When using the router in this way only use multi flute carving ...

Page 16: ...e bearing ensures the bit follows the work piece Where the material thickness leaves insufficient room for the bearing to make contact a second piece of material can be temporarily fixed beneath it for the ball bearing to follow Keep downward pressure with the inside hand to prevent the router from tipping Bearing Guided Bits Edge profiling and shaping bits are available with a bearing fitted to t...

Page 17: ...oth ends Guidance from a batten is similar to that obtained from a side fence This method is appropriate if the edge of the work piece is not straight or is not very smooth or simply the guide rods of the side fence are too short for the job Use the straight edges of the router base and calculate the distance required from the edge of the batten to the cut required Always check that the clamps do ...

Page 18: ...move the carbon brush 6 Insert the new brush and press the connector firmly on to the tag 3 Refit the cover Always use original T3 spare parts Changing Brushes T3 USA Lubrication The bearings of the machine need no lubrication as they are sealed The two plunge columns on the routing base should be slightly oiled from time to time Keep the cooling vents on the motor housing clean and unobstructed a...

Page 19: ...8 19 1 On Off Lever WP T3 019 20 1 Spring 1 16 WP T3 020 21 2 2 Core Cable with Plug 120V USA WP T3LU 021 22 1 Field Complete 120V USA WP T3ELU 022 23 1 Baffle WP T3 023 24 2 Machine Screw Pan M4 x 58mm Pozi WP T3 024 25 1 Top Bearing 7mm x 22mm x 7mm 627ZZ WP T3 025 26 1 Armature 120V with Fan USA WP T3ELU 026 27 1 Lower Bearing Housing WP T3 027 28 1 Lower Bearing 17mm x 35mm x 10mm 6003ZZ WP T3...

Page 20: ... Turret WP T3 056 57 1 Ball for Revolving Turret WP T3 057 58 1 Spring for Revolving Turret WP T3 058 59 5 Machine Screw Pan M4 x 16mm Pozi WP SCW 65 60 2 Grub screw M6 x 6mm WP T3 060A 61 1 Plastic Base Slider WP T3 061 62 1 Spring Washer Revolving Guide WP T3 062 63 2 Machine Screw Csk M5 x 16mm Slot WP SCW 11 64 4 Machine Screw Csk M4 x 8mm Pozi WP SCW 54 65 1 Guide Rod 5 16 x 12 pair WP T3 065...

Page 21: ...3 3 6 7 8 9 11 1 2 4 5 10 16 17 18 19 20 21 22 23 24 15 25 26 28 30 29 31 32 27 33 34 35 36 37 38 39 40 41 43 44 45 46 47 48 49 50 53 52 51 54 55 56 57 60 59 61 73 63 64 65 66 67 68 69 71 72 74 38 60 4 4 5 4 5 12 39 14 5 4 13 52 59 T3 ROUTER 70 70 62 ...

Page 22: ...improvement means that specifications may change without notice Trend Routing Technology Inc cannot be held liable for any material rendered unusable or any form of consequential loss E OE All trademarks acknowledged RECYCLABLE Trend Routing Technology Inc Technical Support __0044 0 1923 224681 Email ________technical trend usa com Web ______________www trend usa com ...

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