TREND PH/JIG/AK Manual Download Page 2

PH/JIG/AK

Dear Customer
Thank you for purchasing this Trend product, 

we hope you enjoy many years of creative and 

productive use.
Please remember to return your guarantee card 

within 28 days of purchase.

CONTENTS

TECHNICAL DATA ____________________ 1

SAFETY PRECAUTIONS _______________ 2

ITEMS ENCLOSED ___________________ 3

POCKET HOLE CONCEPT _____________ 3

DESCRIPTION OF PARTS ______________ 4

ASSEMBLY & ADJUSTMENT

– Setting up the Jig ____________________ 5

– Setting the Push-Pull Clamp ___________ 5

– Setting the Drill Bit Depth ______________ 6

OPERATION 

– Drilling the Pocket Holes ______________ 7

– Fitting the Dust Spout _________________ 7

– Assembling the Joint ________________ 10

APPLICATIONS ___________________ 11-13

ACCESSORIES _____________________ 14

MAINTENANCE  _____________________ 15

ENVIRONMENTAL PROTECTION_______ 15 

GUARANTEE _______________________ 15

PARTS

– Spare Parts List ____________________ 16

– Spare Parts Diagram ________________ 17

TROUBLE SHOOTING ________________ 18

TECHNICAL DATA

Material thickness:  Min.  

12.7mm

 

Max. 38mm

Material width:  

Min. 

38mm

Screw length: 

 

25mm-63mm

Drill bit size  

 

9.5mm

Hole pitch 

 

30mm

The following symbols are used throughout this 

manual:

 

 

Denotes risk of personal injury, loss of 

life or damage to the tool in case of non-

observance of the instructions in this 

manual.

 

 

Denotes risk of electric shock.

Refer to the instruction manual of 

your power tool.

This unit must not be put into service until it has

been established that the power tool to be

connected to this unit is in compliance with

2006/42/EC (identified by the CE marking on the 

power tool).

INTENDED USE

This accessory is to be used with a drill with 

minimum 10mm chuck capacity to allow pocket 

hole jointing of softwoods and hardwoods.

%

If you require further safety advice, 
technical information or spare parts, 
please call Trend Technical Support 
or visit www.trend-uk.com

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Summary of Contents for PH/JIG/AK

Page 1: ...PRO POCKET HOLE JIG Please read these instructions before use...

Page 2: ...TEE________________________ 15 PARTS Spare Parts List_____________________ 16 Spare Parts Diagram_________________ 17 TROUBLE SHOOTING_________________ 18 TECHNICAL DATA Material thickness Min 12 7mm...

Page 3: ...ies Ensure there is sufficient room to work safely 8 Secure idle tools When not in use tools should be stored in a dry and high or locked up place out of reach of children 9 For best control and safet...

Page 4: ...ush pull toggle clamp Push pull toggle clamp handle Clamping pad Adjustable clamping pad stud Adjustable clamping pad lock nut Push pull secure machine screws Bench fixing holes Bench fixing screws He...

Page 5: ...PH JIG AK 4 12 7 mm 1 2 3 4 19 mm 25 4 mm 1 32 mm 1 1 4 38 mm 1 1 2 A B C D E F G H I J K L M N N O P Q R S T U V W X AB AA Y Z...

Page 6: ...e with the face clamp supplied Setting the Push Pull Clamp To bore the pocket holes you will need to set the clamp position to ensure it holds the material securely The jig has a guide on the base to...

Page 7: ...piece If too shallow the screw may not enter into the joint sufficiently When working with thin material and mitres the counterbored hole will need to be shallower than standard Shallow counterbored h...

Page 8: ...he Dust Spout Before starting the drilling operation it is advised to fit the supplied dust spout onto the drill guide block This will reduce the amount of dust in your work area and will help keep th...

Page 9: ...rt Repeat for the other side Place your workpiece onto the jig and adjust the supports into the best position For use as end stops insert the bar into the hole in the side of the jig as shown across t...

Page 10: ...nter bored hole involves drilling with a stepped drill into one of the joint pieces Fit the material to be drilled into the jig and clamp tightly Make sure the component is clamped securely before dri...

Page 11: ...usting the locking nut on the handle of the face clamp The larger pad on the face should be on the face side of the material The screw should be driven into the component using a torque control screwd...

Page 12: ...r narrow frames a single pocket hole is necessary Cut the mitre and rout any rebates before boring the pocket holes For material less than 50mm wide it may be necessary to tilt the pocket hole piece s...

Page 13: ...d to be removed by plane or sander Curved Joints this uses the same technique as the angled joint but the angles will be shallower 5 to 15 The overhang will need to be removed as previous Plinths fast...

Page 14: ...ail about 3mm off the base of the jig This should allow the pilot tip of the drill to break through the end of the timber giving the screw space for some movement Alternatively move the rail sideways...

Page 15: ...m 200pcs No 7 8 x 30mm 125pcs No 8 x 37mm 75pcs No 8 x 50mm 75pcs No 8 x 63mm 75pcs MAINTENANCE Please use only Trend original spare parts and accessories The accessory has been designed to operate ov...

Page 16: ...A 08 13 2 Dust Spout Fixing Screws WP PHJA 09 14 4 Hex Screw Cap M4 x 15mm Skt WP SCW 131 15 2 Hex Screw Cap M4 x 40mm Skt WP SCW 16 2 T Bolt M4 x 18mm WP PHJA 10 17 2 Stabilising Bar Stainless Steel...

Page 17: ...PH JIG AK PH JIG AK SPARE PARTS DIAGRAM v1 0 08 2018 21 22 23 24 25 26 7 4 16 8 6 17 17 18 11 10 19 9 1 3 13 13 15 20 14 14 14 14 16 2 5 4 5 12 28 15 27 29 30 16...

Page 18: ...eces will not pull together tightly when being assembled Occur on very hard woods when thread of self tapping screws are holding on both pieces of material and pushing them apart Clamp material more t...

Page 19: ...specifications may change without notice Trend Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss E OE RECYCLABLE 5 027654 061053 T...

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