Trek BOONE 2022 Service Manual Supplement Download Page 1 | Manualshive

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2022 BOONE

SERVICE MANUAL SUPPLEMENT

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Summary of Contents for BOONE 2022

Page 1: ...2022 BOONE SERVICE MANUAL SUPPLEMENT...

Page 2: ...threadlocker All reused fasteners with pre applied threadlocker must be cleaned with isopropyl alcohol and have new threadlocker applied before re assembly If threadlocker is not applied the fastener...

Page 3: ...mp W5256886 5 Zip tie guide W513997 6 Front derailleur cable 7 Rear derailleur cable 8 Front brake hose 9 Rear brake hose Route the brake hoses 1 Connect the calipers to the brake hoses 2 Route the re...

Page 4: ...as shown 3 Attach the derailleurs to the bicycle 4 Connect the shift cables to the derailleurs Zip tie the shift cables and rear brake hose 1 Bend the zip tie in half to create a crease This will mak...

Page 5: ...Housing grommet W330578 5 Zip tie guide W513997 6 Front brake hose 7 Rear brake hose Route the brake hoses 1 Connect the calipers to the brake hoses 2 Route the rear brake hose through the grommet 3 R...

Page 6: ...a crease This will make it easier to wrap the zip tie around the cables and out through the hole 2 Use a hook and a pick tool to hold the cables and guide the zip tie around them 3 Route the zip tie t...

Page 7: ...the top right Spacers required The table below contains bottom bracket crank combinations that require spacers Your bicycle may have other combinations that do not require spacers Crank Bottom bracket...

Page 8: ...Grease both bearings 5 the fork crown race and the inside of the head tube as shown to the left 3 Insert the fork into the head tube TIP Support the fork with a table during the assembly 4 Route the...

Page 9: ...shown 5253576 9 Grommet W5253578 Install the IsoSpeed 1 Carefully remove the IsoSpeed covers 7 8 with a paint safe plastic pry bar 2 Disassemble the bolt 1 and nut 6 3 Use a 50 50 isopropyl alcohol wa...

Page 10: ...Place the washers on the bolt Tighten the nut to 10Nm while securing the bolt with a wrench as shown below 10Nm 7 8 8 0 8 2 6 3 2 1 7 Re install the IsoSpeed covers 8 Allow the assembly to cure for 2...

Page 11: ...the chain 4 Tighten the screw on the back of the chainkeeper 1mm 3Nm Clearance Adjust clearance 541421 38 46T Adjust the chainkeeper 2x chainrings 1 Shift to the lowest gear largest rear cassette cog...

Page 12: ...OD 28 6mm Lower fork steerer tube OD 38 1mm Bottom bracket type width T47 85 5mm Brake rotor diameter 140 160mm Chainline 1x 49 7mm Chainline 2x 43 5mm Chainring max 1x 42t Chainring max 2x Small 34t...

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