2022 E-Caliber Service Manual
16
Carriage wiper seals and bushings (continued)
6.
Load a new bushing onto each bushing installation
tool.
Bushing
Use this side of the tool for pressing in
bushings.
Seal
Use this side of the tool for pressing in
seals.
NOTICE:
Do not use grease when installing the
bushings. Using grease could cause the bushings
to slip out of place.
7.
Put one tool with one bushing into the front of the
carriage, and the other tool with the other bushing
into the rear of the carriage.
8.
Insert the upper half of the headset press into the
front of the carriage.
9.
Insert the lower half of the headset press into the
rear end of the carriage and lock it into place.
10.
Spin the headset press until it is snug against the
bushing tool. Check for correct alignment of the
press, tools, and bushings. Rotate the press to push
the bushings into place. It’s normal to have different
gaps at the front and rear of the carriage.
11. Tighten the press until you feel resistance. Once you
feel resistance, remove the press and both tools.
12.
Inspect the bushings to verify they are pressed deep
enough into the carriage. From the top of the bushing
to the step above the bushing, the measurements
should be:
Front = 16.9mm
Rear = 10.5mm
13.
From the front of the carriage, use the bushing sizer
to size the bushing. The sizer can be rotated to the
left or to the right.
14.
Repeat step 13 three to four times, alternating be-
tween the front and rear bushings.
