background image

 

 
 

4.0 – WIRE BRAKE OPTION 

4.1  WIRE BRAKE REPLACEMENT 

 

Remove the neck, liner and consumables. 

 

Inspect the jump liner for damage and replace if required. 

 

Remove air line connected to the wire brake. 

 

Unthread the existing wire brake from the gun housing. 

 

Remove the wire guide and replace if necessary. 

 

Using the 450-17 wire brake installation tool, replace the wire guide into the housing of the gun. 

 

While holding the wire guide into position, thread the wire brake into the housing until hand-tight. 

 

Reposition the air fitting and replace the hose. 

 

Add the neck, jump liner and consumables to the gun housing and be sure to install to the proper torque 
specifications. 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

450-17 

Wire Brake 
Installation Tool 

RW1-599 

Wire Brake 

– WC 

598, or 
598-116 

Wire Brake Wire Guide 

499-9-15 

Wire Brake Hose 

(15’) 

Gun Housing 

 

495-19-35, or 
495-19-116 

Wire Brake Jump Liner 

Water-Cooled NECK 

Gun Housing 

Water-Cooled Neck 

Summary of Contents for TOUGH GUN 600 amp

Page 1: ...Cooled MIG Guns 600 amp SAFETY WARRANTY COMPLETE ASSEMBLY OVERVIEW EXPLODED VIEW PARTS LIST OPTIONS AMPERAGE RATINGS ORDERING INFORMATION Certified ISO 9001 2008 Please read instructions prior to use...

Page 2: ...1 855 MIGWELD 644 9353 or fax 1 877 737 2111 Our trained technicians are available Monday through Friday from 8 00 am and 5 00 pm EST and will answer your application or repair questions Tregaskiss e...

Page 3: ...ment is off when not in use 2 Ensure that all safety devices guards shields or barriers are properly in place and connected correctly before allowing operation of the equipment 3 CSA Standard W117 2 C...

Page 4: ...unt and TOUGH GUN G2 Style Mounting Arm For a complete parts list please proceed to Section 2 0 EXPLODED VIEW AND PARTS LIST ASSEMBLED SYSTEM NOZZLE NOZZLE INSULATOR CONTACT TIP GAS DIFFUSER DIFFUSER...

Page 5: ...er Insulator 11 AS 71 000 22 Mounting Arm 22 Degree 6 RW1 1000 22 Neck 22 Degree AS 71 000 45 Mounting Arm 45 Degree RW1 1000 45 Neck 45 Degree AS 72 000 22 G2 Style Mounting Arm 22 Degree RW1 1000 18...

Page 6: ...Housing Assembly Wire Brake 8 RW1 2100 Y Docking Body Assembly 9 214 1W Power Pin Miller 214 7W Power Pin Lincoln 214W Power Pin Tweco 4 214 12W Power Pin Tweco 5 214 17W Power Pin Fronius 214 30W Pow...

Page 7: ...1 2000 G RW1 2000WB G RW1 2600 G RW1 2500 G RW1 2400 G 6 5 RW1 2000 H RW1 2000WB H RW1 2600 H RW1 2500 H RW1 2400 H 7 0 RW1 2000 J RW1 2000WB J RW1 2600 J RW1 2500 J RW1 2400 J 7 5 RW1 2000 K RW1 2000...

Page 8: ...e spanner wrench provided firmly tighten the Neck Nut onto the threaded body Step B Once neck is firmly seated in place tighten the set screw Ensure the set screw is seated on the flat of the copper N...

Page 9: ...lace the wire guide into the housing of the gun While holding the wire guide into position thread the wire brake into the housing until hand tight Reposition the air fitting and replace the hose Add t...

Page 10: ...Mounting System sold separately STEP C Choose Insulating Disc sold separately For Steps B and C contact Tregaskiss Customer Service or visit www tregaskiss com 600RWC for a complete list of available...

Reviews: