Trebor MAXIM 50R-X12 Operation & Maintenance Manual Download Page 12 | Manualshive

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MAXIM 50R-X12 PUMP OPERATION / MAINTENANCE MANUAL

4.1.a Preventive Maintenance Record

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Summary of Contents for MAXIM 50R-X12

Page 1: ...op of product PATENTS U S 09642426 U S 06106246 U S 05971402 U S 05370507 07 27 12 MM50R X12 F Phone 800 669 1303 or 801 561 0303 Fax 801 255 2312 e mail treborservice idexcorp com MAXIM 50R X12 PUMP Operation Maintenance Manual ...

Page 2: ...4 MAINTENANCE 10 4 1 PREVENTIVE MAINTENANCE SCHEDULE 10 4 1 a Preventive Maintenance Record 12 4 2 RECOMMENDED SPARE PARTS 13 4 3 TOOLS 13 4 4 PARTS ILLUSTRATION 14 4 5 PARTS LIST 15 4 6 CLEAN UP 15 4 7 DISASSEMBLY 16 4 7 a Body Disassembly 17 4 7 b Head Disassembly 17 4 7 c Control Base Disassembly 17 4 7 d Cleaning 18 4 8 ASSEMBLY 18 4 8 a Control Base Assembly 18 4 8 b Body Assembly 19 4 8 c Fi...

Page 3: ...fficient room for tubing connectors The pump mounts on a quick change base for easy installation The pump has an exhaust location on the backside of the base The exhaust location requires 1 2 12mm minimum clearance behind the control base Care should be taken to elevate the pump whenever possible to help prevent flooding these ports when the pump is located in a wet bench plenum For remote exhaust...

Page 4: ...n the air supply can damage the pump NOTE 1 It is recommended that a filter be placed on the discharge side of the pump 2 Although extensive efforts are made to deliver pumps to our customers completely dry new pumps may contain residual moisture from their final DI water test Recommended Maximum Operating Levels See Figure 3 2 Pressure vs Fluid Temperature Chart ...

Page 5: ...ffler Assembly from pump base Install Exhaust Plug in Exhaust Port Remove Pipe Plug 1 4 NPT from the pump base Install the appropriately sized fitting and tubing not provided to remote exhaust NOTE To maintain optimum pump performance use 3 8 tubing minimum at a length of 10 ft maximum Figure 1 2 ...

Page 6: ...IONS All M50R pumps with X12 option have integrated Super 300 Type Pillar fluid ports 2 2 FLUID FITTINGS SURGE SUPPRESSOR HOOK UP Surge Suppressor Assembled Height IN CM SS85 17 12 43 49 SS95 13 97 35 48 Figure 2 1 NOTE See Surge Suppressor Operation Manual for detailed installation instructions ...

Page 7: ...ctive tubing into probe cap Connect fiber optic cable to sensor NOTE Minimize bends in fiber optic cable to 2 radius minimum to help ensure optimum signal strength Fiber optic cable can be cut to desired length using the cable cutter provided 2 3 b Sensor Signal Specifications The sensor signal is normally closed In the event of a leak no light signal is returned to the sensor NOTE See your fiber ...

Page 8: ... 5 if pump fails to start ATTENTION Prolonged periods 10 minutes of dry running can damage critical internal pump parts CAUTION When handling potentially dangerous fluids under pressure the pump and its fittings should be placed in an enclosure 3 1 PERFORMANCE CHARTS Pumping capacity is a function of air supply pressure and volume suction head suction line restrictions discharge head discharge lin...

Page 9: ... and limited sampling Use for general reference only Figure 3 2 Pressure vs Fluid Temperature Chart Recommended Maximum Pump Operating Levels NOTE 1 This graph is not representative of all operating conditions customer s specific application results may vary 2 Be sure that fittings and tubing used are capable of these operating conditions ...

Page 10: ...ct to purchase a new Trebor pump If the customer chooses not to rebuild or replace the pump a 150 00 evaluation charge will be required All returned pumps are to be shipped freight prepaid with a valid Purchase Order for the cost of rebuild service Please contact Trebor International prior to returning your pump to obtain an RMA Number and Pump Return Data Sheet to ensure proper safety precautions...

Page 11: ... 30 Days 3 Months 6 Months 9 Months 12 Months 15 Months 18 Months 21 Months 24 Months Poppet Pilot Valves and Seals C Ring and Detent Legs R Muffler Media R Shaft Seal and Shaft R Check Balls and O Rings R Diaphragms R Check Plug Seal R Suction and Discharge Check Cage I I Inspect R Replace ...

Page 12: ...___ ________________________________________ Date ________ Tech _____ Notes ________________________________________ ________________________________________ Date ________ Tech _____ Notes ________________________________________ ________________________________________ Date ________ Tech _____ Notes ________________________________________ ________________________________________ Date ________ Te...

Page 13: ... Check Plug Seal AM082 2 Adapter Port Seal not used with X 12 model In critical applications a spare pump is recommended to minimize possible down time during service intervals 4 3 TOOLS The following tool kit is recommended as standard service equipment KT50X 00 A Tool Kit which includes Part No Qty Description 98003108 1 Torque Wrench 30 150 ft lb 1 2 Drive 98003150 1 Tool Case w Foam M50 980033...

Page 14: ...PAGE 14 MAXIM 50R X12 PUMP OPERATION MAINTENANCE MANUAL 4 4 PARTS ILLUSTRATION ...

Page 15: ...071 3 Screw PP PP 22 98003080 2 1 4 NPT Fitting PP 23 L0104 1 Detent Cap PP 24 L0113 1 Detent Cap Seal PTFE 25 L0131 1 Spool Assembly High Load Ceramic PEEK Delrin 25a L0197 2 Detent Leg 1 2 Torlon 25b L0145 1 Detent Ring 1 2 PEEK 26 L0105 1 Detent Adapter PP 27 AK058 1 Shuttle Sleeve Assembly Ceramic PTFE 28 AK205 1 Muffler Assembly 1 2 PP 29 AK149 2 Suction Plug PTFE 30 AK153 2 Check Port Seal 2...

Page 16: ...e transfer tubes from the pump base using 13 16 open end wrench Remove pump assembly from the pump control base Immerse or flush the pump assembly using DI water and a neutralizing agent Install pump into tie down fixture with the fluid ports away from the mounting fittings and tighten the clamp nuts Lock the body into bench mounting fixture NOTE Securely attach mounting fixture to work surface us...

Page 17: ... from pump shaft seal groove in the center of the shaft bore using the tip of a razor knife Take care not to damage the shaft bore NOTE Do not reuse seals Remove damper plug and seal using 3 4 pin tool 4 7 b Head Disassembly Unscrew and remove pilot cap using the 3 4 pin tool Remove seal and pilot poppet Unscrew and remove pilot seat using 3 4 pilot pin tool 4 7 c Control Base Disassembly Unlock c...

Page 18: ...against base as shown Shuttle spool assembly instructions Hold shuttle spool item 1 upright and align slot and in detent legs item 2 with notch on shuttle spool see Fig 1 Apply pressure upward onto base of detent legs with thumb and index finger as shown in Fig 2 Tilt the detent ring item 3 over one of the legs and align the groove on the inside of the detent ring with the end of the detent leg Ti...

Page 19: ...rge check cage into bore making sure small end fits into relief in bottom of bore Drop ball into check cage then O ring Install suction sleeve into the bore tighten using 1 pin tool Tighten snug do not over tighten as damage may occur Install second ball into check cage then O ring Install suction seat using the 1 pin tool Install check seal onto suction plug and thread into bores using 1 pin tool...

Page 20: ... fixture Place pump body with union nut down and place two diaphragms removing all air from between diaphragms with V groove point toward the body Install head on body Note tab alignment and orientation of transfer tube ports in head Install union nut on pump while gently pressing down on the head to engage tabs in head and body spin union nut down hand tight Turn pump over and remove union nut to...

Page 21: ...t cap seal into bore and thread in pilot cap using 3 4 pin tool Position control base on mounting base slide base forward use locking lever to secure Loosely attach quick grip nuts to transfer tube ports on control base Install pump onto control base by inserting transfer tubes in pump into quick grip nuts on control base To secure pump to control base tighten quick grip nuts one 1 full turn past ...

Page 22: ...turation point due to high suction requirement Increase diameter of suction supply line reduces restriction Reduce output flow Ruptured perforated diaphragm Replace diaphragms Check bore caps leaking Tighten check bore caps or replace seals Fluid Leaks Cause Solution Union nut torque not enough to effect seal Tighten union nuts to 75 ft lbs Leaking main seal Replace diaphragms Check head and body ...

Page 23: ...MAXIM 50R PUMP OPERATION MAINTENANCE MANUAL PAGE 23 6 WARRANTY See the Trebor Standard Limited Warranty at www idex hs com support trebor downloads TreborStandardLimitedWarranty_02 07 pdf ...

Page 24: ...Number 801 561 0303 Toll Free Number 800 669 1303 Fax Number 801 255 2312 Email treborinfo idexcorp com treborsales idexcorp com Address Trebor International 8100 South 1300 West West Jordan Utah 84088 U S A 7 2 TECHNICAL SUPPORT Email treborservice idexcorp com Phone Number 801 244 6156 7 3 REGIONAL REPRESENTATIVES Web www treborintl com ...

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