TRD MS343-18001 Manual Download Page 6

No. 1201-T1018001    6/8 

 

 

 

 

 

 

 

Fig. 7 

5.  Use a 3 mm diameter drill to make a pilot hole 

at the marked position on the back side as 
shown in Figure 7. 

 

(1 place in the LH only) 

6.  Use a 7 mm diameter drill to expand the hole 

and remove burrs as shown in Figure 7. 

 

(1 place in the LH only) 

 Caution:  Wear goggles during the work. 

 

Advice:  Apply the drill perpendicular to 

the surface and take care not to 
deviate from the marked 
position. 

7.  Connect the mark positions of the rear bumper 

referring to the hatched part shown in Figure 8, 
use an air saw to cut it off, and remove burrs. 

 

(1 place in each of RH and LH) 

 Caution:  Remove burrs with a file while 

taking care not to increase the 
hole diameter. 

Rear 
bumper 

Pilot hole 3 mm in dia. 
Final hole 7 mm in dia. 
(1 place in LH only) 

Fig. 8 

Rear 
bumper 

Cutting area on 
rear bumper 

Cut at rounded 
corner end. 

Band clamp 6) 

Air saw 

Take care not to cut 
protrusion for harness clip! 

Cutting area on 
rear bumper 

Cut at rounded 
corner end. 

Fig. 9 

Rear 
bumper 

8.  Insert the band clamp 6) into the resultant hole. 
 

(1 place in the LH only) 

 Caution:  Take care not to hurt yourself 

during cutting operation. 

 

In addition, take care not to 
scratch it. 

Car’s 
harness clip 

About 280 mm 

About 230 mm 

Band clamp 
6) 

Corrugated 
tube 

Car’s 
harness 

Car’s 
harness clip 

* Reinsert harness clip facing up. 

9.  As shown in Figure 9, change the inserting 

direction of the car’s harness clip to arrange the 
corrugated tube over the muffler. 

10. See the dimensions shown in Figure 9 to 

assemble the car’s harness so that it is not 
loose. 

 Caution:  Make sure that the car’s harness 

is fixed securely and is not loose. 

11. Remove the car’s tow hook cover and replace 

the rear bumper. 

 Caution:  See the service manual of your 

car to replace the bumper while 
taking care not to break any 
parts. 

 Caution:  Do not reuse the removed tow 

hook cover (1 place in each of the 
right and left hands). 

Summary of Contents for MS343-18001

Page 1: ...rades of Toyota 86 to be released in April 2012 and later Bill of materials No Part name Part No Qt Remarks 1 Rear bumper spoiler 1 2 Clip 4 3 Tapping screw 4 M5 and 16 mm long 4 J nut 4 M5 5 Rubber w...

Page 2: ...The bonding strength of double sided adhesive tape reduces at outdoor temperatures of less than 15 C In this case use a dryer to heat the tape and contact surface until the temperature is about 40 C W...

Page 3: ...To address this problem use masking tape in the coating process Caution Take great care not to increase the baking temperature to more than 70 C in the coating process otherwise the product may be de...

Page 4: ...the rear bumper spoiler 1 while removing the separator from the double sided tape and press the former at a force of at least 49 N 5 kgf The moldings are redundant so cut them to appropriate length wi...

Page 5: ...taking care not to damage any parts 4 Cut off the template 8 B apply it to the back of the rear bumper as shown in Figure 6 draw a cutting line 1 place at each of the right and left hands and put a h...

Page 6: ...Band clamp 6 Air saw Take care not to cut protrusion for harness clip Cutting area on rear bumper Cut at rounded corner end Fig 9 Rear bumper 8 Insert the band clamp 6 into the resultant hole 1 place...

Page 7: ...d the washer 1 place in the right and left hands Degrease the hatched area grained part of your car with IPA or white gasoline by means of one way wiping and apply the PAC primer K 500 7 to it Warning...

Page 8: ...gure 15 to make the rear bumper spoiler 1 flush with the height mark and press it while removing the separator from the double sided tape 6 places in each of the right and left hands in the order show...

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