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Traxxas TRX4 Sport, Assembly Manual

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Traxxas TRX4 Sport Assembly Manual Download Page 18

18 • TRX-4 SPORT

C. FRONT AXLE ASSEMBLY

Front Axle Housing 

Spool Assembly

FRONT AXLE BAG

C3. Insert bearings and pinion gear into axle housing

6x13x5mm BB

5x11x4mm BB

11T Pinion Gear

6x13x5mm BB

5x11x4mm BB

High Performance Grease

TOOLS BAG

Apply drop 

of grease

Assembled

ACCESSORY

Option Part

8280 Gray  

Differential Cover

Option Part

8280X Chrome 

Differential Cover

REAR AXLE BAG

C4. Install differential housing cover

Differential Housing Cover

2.5x16mm 

CS

2.5x16mm 

CS

2.5x16mm CS (4)

Apply drop 

of grease

Summary of Contents for TRX4 Sport

Page 1: ...MODEL 82010 4 ASSEMBLY MANUAL...

Page 2: ...ry place DO NOT store in direct sunlight DO NOT allow the storage temperature to exceed 140 F or 60 C such as in the trunk of a car or the cells may be damaged and create a fire risk DO NOT disassembl...

Page 3: ...Always disconnect the battery or batteries from the speed control when not in use Insulate the Wires Always insulate exposed wiring with heat shrink tubing to prevent short circuits Transmitter on Fir...

Page 4: ...in the way when you want to take a break from the assembly Allow yourself plenty of time to build this kit assembly time is going to vary with each individual Experienced builders may only need 4 5 ho...

Page 5: ...N LiPo Batteries with iD 2849X 4000mAh 11 1V 3 Cell 25C LiPo Battery 2872X 5000mAh 11 1V 3 Cell 25C LiPo Battery 2843X 5800mAh 7 4V 2 Cell 25C LiPo Battery 2869X 7600mAh 7 4V 2 Cell 25C LiPo Battery R...

Page 6: ...Cap Screw E E Clip NL Nylon Locknut BB Ball Bearing 3x12mm Countersunk Screw 3x12mm Buttonhead Screw 3mm 12mm 3mm 12mm 5x10x4mm Ball Bearing 4mm 10mm 5mm Repeat Icon Repeat step the number of times in...

Page 7: ...otransmissioncasehalves A2 Assembleinputshaftandoutputshaft Single Speed Gear Output Shaft Output Shaft Bearinginstallsonthe outsideofcasehalf Note BearingSeating Pressdownhardtoensure bearingsarefull...

Page 8: ...aft Plug Placeassembliesintotransmissioncasehalves Input Gear Assembly Single Speed Gear Assembly Securetransmissioncasehalvestogether 1 2 2 5x8mm CS 2 5x8mm CS Shift Shaft Plug Note BearingSeating Pr...

Page 9: ...haftassembly 27Ttransfercasegearassembly Applydrop ofgrease Applydrop ofgrease Insert pin Applydrop ofgrease TRANSMISSION BAG A5 Assembleandinstalltransfercasegears High Performance Grease TOOLS BAG 3...

Page 10: ...and applytospurgear Totightentheslippernut insertthe2 0mmhexwrenchintothehole intheendoftheinputshaft Thislockstheshaftforadjustments Turntheadjustmentnutuntilallfourspringwashersareflat then tightent...

Page 11: ...Ring Gear REAR AXLE BAG B2 Installdifferentialplug 3mm E Clip Useneedlenosepliers tosetE clipbetween plugandaxlehousing Tightenscrewsinacrosspattern Useneedlenosepliersto pressE clipontoplug 1 2 3 3mm...

Page 12: ...x11x4mm BB 11T Pinion Gear 6x13x5mm BB 5x11x4mm BB High Performance Grease TOOLS BAG Applydrop ofgrease Assembled Applydrop ofgrease ACCESSORY Option Part 8280 Gray Differential Cover Option Part 8280...

Page 13: ...tallaxleportalmountstoaxlehousing Axle Portal Mounts 2 2 5x10mm CCS 2 5x10mm CCS 2 5x10mm CCS 6 Inner Rear Portal Housing Outer Rear Portal Housing REAR AXLE BAG B6 Insertbearingsinto portalhousings 6...

Page 14: ...10x15x4mm BB Portal Input Gear Rear Portal Output Gear Portal Stub Axle REAR AXLE BAG B7 Assembleandinstallportalinputandoutputgears x2 High Performance Grease TOOLS BAG Applydrop ofgrease Applydrop...

Page 15: ...veshaft Left Axle Driveshaft 2 5x16mm CS 2 5x16mm CS REAR AXLE BAG B10 Installlinkmountsand12mmwheelhexes 2 5x10mm CS 4 3x10mm Screw Pin 2 12mm Wheel Hex 2 Left Link Mount Right Link Mount 2 5x10mm CS...

Page 16: ...16 TRX 4 SPORT B REAR AXLE ASSEMBLY Completedrearaxleassembly Checkyourassemblycarefully Straightonview...

Page 17: ...erstosetE clip betweenplugand axlehousing Useneedlenosepliersto pressE clipontoplug 1 2 3 3mm E Clip Differential Plug Differential Plug 2 5X8mm BCS 4 10x15x4mm BB 7x14x5mm BB 2 5x8mm BCS Differential...

Page 18: ...5x11x4mm BB 11T Pinion Gear 6x13x5mm BB 5x11x4mm BB High Performance Grease TOOLS BAG Applydrop ofgrease Assembled ACCESSORY Option Part 8280 Gray Differential Cover Option Part 8280X Chrome Differen...

Page 19: ...rblocksontoaxlehousing Left Caster Block Right Caster Block 2 5x10 CCS 2 5x10 CCS 2 5x10mm CCS 6 Inner Front Portal Housing Outer Front Portal Housing FRONT AXLE BAG 6x12x4mm BB 6x12x4mm BB 6x13x5mm B...

Page 20: ...0 Heavy Duty Axle Aluminum Accessory Aluminum Portal Housings C7 Assembleandinstallportalinputandoutputgears Applydrop ofgrease CV Crosspin 2x12mm Pin 12x18x4mm BB Portaloutputgearassembly Assemblepor...

Page 21: ...Mount 2 5x10mm CS 2 5x10mm CS FRONT AXLE BAG C8 Installportal driveshaftassembliestoaxle 3x12mm BCS 4 Kingpin Bushing 4 3x12mm BCS 3x12mm BCS 3x12mm BCS 3x12mm BCS Kingpin Bushing Kingpin Bushing Port...

Page 22: ...22 TRX 4 SPORT Completedfrontaxleassembly C FRONT AXLE ASSEMBLY Checkyourassemblycarefully Straightonview...

Page 23: ...irecliptorightchassisrail 3x10mm BCS 2 Right Chassis Rail Right Chassis Floor Pan Front Bumper Mount Crossmember Steering Servo Mount Front Right Wire Clip Right Front Shock Tower 3x12mm BCS 2 3x12mm...

Page 24: ...srail 3x10mm BCS 2 3x10mm BCS 4 Lower Gear Cover Right Rear Shock Tower Rear Right Wire Clip Rear Bumper Crossmember Center Skidplate Damper Crossmember 3x12mm BCS 3x12mm BCS Lower Gear Cover Lower Ge...

Page 25: ...pan leftrearandleftfrontwirecliptoleftchassisrail D CHASSIS ASSEMBLY Left Front Shock Tower Left Chassis Rail Front Battery Plate 3x10mm BCS 2 3x12mm BCS 2 Left Chassis Floor Pan Rear Left Wire Clip F...

Page 26: ...BAG CHASSIS PLASTICS BAG D7 Assembleleftrearshocktowertorightchassisrailassembly D CHASSIS ASSEMBLY 3x10mm BCS 4 Left Rear Shock Tower 3x12mm BCS Completedchassisassembly 3x10mm BCS 3x10mm BCS 3x12mm...

Page 27: ...Cover Motor Mount Plate 3x10mm BCS 3 3x8mm CS 2 3x4 GS 3x8mm BCS 3 3x8mm BCS C Default D E F G H B A Upper Gear Cover Mesh gear teeth then tighten set screw 3x10mm BCS 3x10mm BCS 2 3 4 3x8mm CS 3x8mm...

Page 28: ...assembly E ELECTRONICS INSTALLATION Lower Receiver Box 3x6mm BCS 2 3x10mm FCS 4 3x12mm BCS 2 3x6mm BCS 3x6mm BCS Receiver Foam Tape Receiver Foam Tape Placeonsmoothsurfaceportion noteorientation Recei...

Page 29: ...ceiver Box Foam Seal E6 Installreceiverbottomfoam 3x4mm GS Antenna Tube Antenna Cap ELECTRONICS BAG Zip Tie 2 E8 Installwiresintoreceiverbox Correctwirerouting 1 2 Bundleexcesswiresinreceiverbox Traxx...

Page 30: ...dofgrease Receiver Clamp Foam Seal Receiver Clamp Foam Seal Receiver Wire Clamp Receiver Wire Clamp 2 5x8mm CS 2 Silicone Grease 2 ELECTRONICS BAG E10 Assembleandinstallbatterytray Battery Tray Batter...

Page 31: ...eron seetransmitterinstructions Turnonthemodel seeESCinstructions SetSteeringTrimtoZero seetransmitterinstructions Unplugbatteryandturntransmitteroff PlugbatteryintoESC seeESCinstructions 3x6mm BCS St...

Page 32: ...Spring Retainer Lower Spring Retainer Shock Spring Shock Cap GTSShockExplodedView SuggestedSpringPreloadSettings Mayrequirefinetuningwhenbodyinstalled 6 7mm 0 26 Fillwith shockoil Unscrew cap Slowlym...

Page 33: ...ront Lower Suspension Links Front Lower Suspension Links Right Front Shock Assembly 75 78mm 114 78mm Option Part 8274 Hollow Ball Set Front Lower Suspension Link Option Part 8140 Long Arm Lift Kit 814...

Page 34: ...ntuppersuspensionlinktofrontaxleassembly 3x15mm BCS 2 3x15mm BCS Front Panhard Bar Front Upper Suspension Link 3x15mm BCS Front Upper Suspension Link Steering Link Steering Link Front Panhard Bar 3x23...

Page 35: ...ng Link 3x15mm BCS Steering Link 3x15mm BCS Front Lower Link 3x15mm BCS Front Lower Link 3x23mm BCS Front Upper Link 3x23mm BCS Front Shock 3x23mm BCS Front Shock 3x15mm BCS Front Lower Link 3x15mm BC...

Page 36: ...IVELINE INSTALLATION 84 50mm 84 50mm 123 50mm 127 31mm Rear Lower Link Rear Upper Link 3x30mm BCS Rear Upper Links Rear Upper Suspension Link Rear Upper Suspension Link Rear Lower Suspension Link Rear...

Page 37: ...Link 3x15mm BCS Rear Lower Link 3x15mm BCS Rear Lower Link 3x15mm BCS Rear Lower Link 3x25mm BCS Rear Upper Link 3x27mm BCS Rear Upper Link 3x27mm BCS Rear Upper Link 3x25mm BCS Rear Upper Link Insta...

Page 38: ...bly x3 x1 CV Ball CV Ball CV Cross Pin CV Cross Pin Long Female Half Shaft Short Female Half Shaft Frontdriveshaft CV Pin Retainer CV Pin Retainer CV Cup CV Cup Male Half Shaft Stock Pin Stock Pin Sho...

Page 39: ...eshafts F SUSPENSION DRIVELINE INSTALLATION 3x10mm Screw Pin 4 Frontdriveshaftinstallation Reardriveshaftinstallation 3x10mm Screw Pin 3x10mm Screw Pin 3x10mm Screw Pin 3x10mm Screw Pin Completedsuspe...

Page 40: ...rontandrearaxles G2 Installbodypostcrossmembersonchassis M4x0 7 NL 4 M4x0 7 NL Wheels 4 Tires with Foam Inserts 4 x2 x2 x4 Gluethetirestothewheels Useyourthumbtopush thesideofthetireawayfromthewheel R...

Page 41: ...unt Front Body Mount Rear Body Mount 2 5x18mm Screw Pin 2 5x18mm Screw Pin 2x12mm CS 4 2x12mm CS 2x12mm CS 2x12mm CS 2x12mm CS 3x10mm BCS 3x10mm BCS 3x10mm BCS 3x10mm BCS 2 6x8mm BCS 2 6x8mm BCS 4x5mm...

Page 42: ...AL CHASSIS ASSEMBLY BODY ACCESSORIES BAG G5 Attachrocksliderstoleftandrightfloorpans 3x10mm BCS 8 3x10mm BCS 3x10mm BCS 3x10mm BCS 3x10mm BCS Rock Sliders 2 Chassisassemblycomplete NoteOrientation Sho...

Page 43: ...backed with silver to help make them opaque SPRAYING THE BODY Read the directions on your bottle or can of paint and shake mix or thin the paint as required It is very important to avoid breathing th...

Page 44: ...2 5X8mm BCS 6 2 5X8mm BCS 4 Frontgrillassembly Leftmirrorassembly Reartailgateassembly Frontgrillassembly Reartailgateassembly Leftmirrorassembly Front Grill Front Grill Retainer Headlight Clamp R Re...

Page 45: ...Left Expedition Rack Assembly Right Expedition Rack Assembly 3x10mm BCS 2 3x8mm BCS 3x15mm BCS 3x8mm FCS 2 3x12mm BCS 2 2x8mm BCS 2 5x10mm CS 12 H BODY ASSEMBLY 3x8mm FCS 3x8mm BCS 3x10mm BCS 3x15mm...

Page 46: ...Rack Assembly Tailgate Cap Tailgate Cap Retainer Expedition Rack Retainer L R Expedition Rack Assembly Tailgate Cap 3x8mm FCS 4 3x10mm FCS 4 H BODY ASSEMBLY Tailgate Cap Retainer Expedition Rack Reta...

Page 47: ...TRX 4 SPORT 47 NOTES...

Page 48: ...181212 KC2672 R01 6250 TRAXXAS WAY McKINNEY TEXAS 75070 1 888 TRAXXAS MODEL 82010 4 ASSEMBLY MANUAL...

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