background image

 Fireplace 

Insert 

Installation 

(for qualified installers only)

 21 

© Travis Industries 

100-01332 

4121214 

Zero-Clearance (Metal) Fireplace Requirements 

 

Must utilize a positive (full reline) or direct connection (block-off plate) 

 

Must be manufactured by one of the following manufacturers: 

• Marco     • Majestic     • Heatilator     • Preway     • Tempco     • Superior 

• Heat N Glo     • Lennox     • Martin     • Monesson 

 

Entire fireplace, including chimney, must be clean and undamaged.  Any damage must be repaired 
prior to installation of the insert 

 

Entire fireplace, including chimney, must meet local building requirements 

 

Chimney height: 15' minimum; 33' maximum.  Minimum cross section: 28.65 square inches 

 The 

damper 

("

A

") and grate ("

B

") must be removed (see Figure 18).  The smoke shelf ("

C

"), internal 

baffles ("

D

"), screen ("

E

"), and metal or glass doors ("

F

") may be removed (if applicable).  The 

masonry lining ("

G

"), insulation ("

H

"), and any structured rigid frame members (metal sides, floor, door 

frame, face of the fireplace, etc. – "

I

") may not be removed or altered 

 

Figure 18 

Drafting Performance 

This appliance relies upon natural draft to operate.  External forces, such as wind, barometric pressure, 
topography, or factors of the home (negative pressure from exhaust fans, chimneys, air infiltration, etc.), 
may adversely affect draft.  Travis Industries can not be responsible for external forces leading to less 
than optimal performance. 

Leveling Bolt Installation 

Two leveling bolts are included to level the insert if the fireplace has a stepped-up hearth.  To install, raise 
the rear of the insert and insert the leveling bolts into the holes in the rear corners of the insert.  Adjust the 
bolts until they extend the same height as the hearth (see Figure 19).  After the insert is installed, fine-
tune the leveling bolts to level the insert. 

 

Figure 19 

C

B

F

I

D

E

A

G

H

Fireplace

Summary of Contents for Lopi Answer

Page 1: ...l Fireplace Insert Save these instructions for future reference SAFETYNOTICE Ifthisapplianceisnotproperlyinstalled ahousefiremayresult Foryoursafety followtheinstallationdirections Contactlocal buildingorfireofficialsaboutrestrictionsandinstallation inspectionrequirementsinyourarea Copyright 2012 T I 10 00 100 01332 4121214 Tested to ANSI Z21 88 CSA 2 33 ...

Page 2: ...and operation of your new appliance an easier and more enjoyable experience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your appliance Important Information No other Lopi Answer appliance has the same serial number as yours The serial number is stamped onto the label on the back of the appliance This serial number will be needed in case yo...

Page 3: ...21 Insert with Positive Connection 22 Insert with Direct Connection Masonry Fireplace 22 Safety Notice 23 Before Your First Fire 23 Curing the Paint 23 Over Firing the Stove 23 Opening the Door 23 Starting a Fire 24 Adjusting the Burn Rate 25 Approximate Air Control Settings 25 Ash Removal 25 Optional Blower Operation 26 Re Loading the Stove 26 Overnight Burn 26 Normal Operating Sounds 26 Hints fo...

Page 4: ...of the danger of a high temperature appliance Young children should be supervised when they are in the same room as the appliance Keep furniture drapes curtains wood paper and other combustibles a minimum of 36 away from the front of the appliance This appliance must be properly installed to prevent the possibility of a house fire The instructions must be strictly adhered to Do not use makeshift m...

Page 5: ...iance to cool before carrying out any maintenance or cleaning Overfiring the appliance may cause a house fire If a unit or chimney connector glows you are overfiring Maintain the door and glass seal and keep them in good condition Do not operate this heater with broken or missing glass Avoid placing wood against the glass when loading Do not slam the door or strike the glass Do not use a grate or ...

Page 6: ...Specifications Approximate Maximum Heating Capacity in square feet 750 to 1 400 stove 750 to 1 200 insert Maximum BTU s per Hour Cord Wood Calculation 66 800 Maximum Burn Time Up to 8 Hours Heating capacity will vary depending on the home s floor plan degree of insulation and the outside temperature It is also affected by the quality and moisture level of the fuel Dimensions Figure 1 a Measure all...

Page 7: ... Part includes ashlip trim New Part no ashlip trim Small Black 99300195 96100634 Small Brass 99300196 96100635 Small Pewter 99300199 96100636 Stove Installation Considerations The table below details the six most common types of installations and the considerations for each type Alternative methods of installation are available if they comply with local building codes Installation Type Considerati...

Page 8: ...mm 9 229mm C Cornerwall to stove 10 254mm 7 5 191mm D Connector to sidewall 27 686mm 21 5 547mm E Connector to backwall 19 5 496mm 11 5 293mm F Connector to cornerwall 19 5 496mm 16 5 420mm G Side Rear Floor Protector 6 153mm US 8 204mm Canada 6 153mm US 8 204mm Canada H Front Floor Protector 16 407mm US 18 458mm Canada 16 407mm US 18 458mm Canada Reduced clearance installations require one of the...

Page 9: ...w Corner Installation Measure rear and side clearances from the nearest edge of the stove top NOTE Vent diameter varies depending on brand and model Measure front clearances from the face of the stove unibody Figure 3 23 5 8 600mm 16 1 4 413mm 5 7 8 149mm a b d e i g g h j k 23 5 8 600mm 16 1 4 413mm 5 7 8 149mm c f i j k g g h i j k ...

Page 10: ...ed the installation shall conform to CAN CSA B365 Installation Code for Solid Fuel Burning Appliances and Equipment The chimney connector should be as short and direct as possible No more than 180o of elbows two 90o elbows or two 45o one 90o elbow etc may be used for the entire system connector and chimney Horizontal runs should slope upwards 1 4 per foot and be a maximum 36 long The chimney conne...

Page 11: ...gs when passing through a ceiling see b below No more than 180o of elbows two 90o elbows or two 45o one 90o elbow etc may be used for the entire system connector and chimney NOTE Additional elbows may be allowed if draft is sufficient Whenever elbows are used the draft is adversely affected Additional chimney height may be required to boost draft a Min System Height 15 Max System Height 33 b Roof ...

Page 12: ...ed for mobile homes in certain localities check with building officials Must not be drawn from an enclosed space garage unventilated crawl space May be drawn from ventilated crawl space a or exterior of home d Must have suitable rodent debris screen and rain protection hood Requires the optional outside air kit sku 99200139 see c and e below air boot for legs or pedestal b Air duct maximum length ...

Page 13: ...educed clearance connectors may not connect to the flue collar an appliance adapter may be required Alcoves are classified as combustible or non combustible Non combustible alcoves must have walls and a ceiling that are 3 1 2 thick of a non combustible material brick stone or concrete see Figure 7 This non combustible material must be spaced and ventilated at least 1 off of all combustible materia...

Page 14: ...n the following clearances to combustibles drywall furniture etc Figure 8 Minimum Clearance See the illustration above Reduced Clearance Connector A Sidewall to stove 13 331mm B Backwall to stove 9 229mm C Cornerwall to stove 7 5 191mm D Connector to sidewall 21 5 547mm E Connector to backwall 11 5 293mm F Connector to cornerwall 16 5 420mm If using offsets use the connector clearance listed in Fi...

Page 15: ... details Floor Protection See the section Floor Protection Requirements for more details Follow the chimney manufacturer s instructions and clearances for floor penetrations A ceiling support is required an attic insulation shield is required where insulation is present Insulation Chimney Cap See the section Chimney Termination Requirements for more details Chimney Sections Minimum Air Space to Co...

Page 16: ... for roof penetrations A storm collar and flashing are required some require a radiation shield Stove Clearances See the section Stove Placement Requirements for more details Follow the chimney manufacturer s instructions and clearances for wall penetrations A wall radiation shield thimble is required Optional insulated chase Wall Bands and Supports Insulated Tee with cleanout Minimum 15 Maximum 3...

Page 17: ...ne The entire fireplace and chimney must be clean undamaged and meet all local building codes UBC etc Damage must be repaired prior to installation The chimney must be 15 to 33 tall Clay Liner Floor Protection See the section Floor Protection Requirements for more details Combustible Mantle Min 18 See the section Stove Placement Requirements for minimum clearances required Max 8 Make sure the clea...

Page 18: ...Preparation for Installation Check for damage to the exterior of the fireplace insert dents should be reported scratches can be fixed by applying touch up paint Check the interior of the firebox replace cracked firebrick and make sure baffle is in place The fireplace insert can be lightened by removing the firebricks and baffle pg 33 replace before operation Additional Accessories Needed for Insta...

Page 19: ...h 13 5 343mm 14 5 369mm f Hearth Depth includes insert depth on hearth plus required hearth extension 19 483mm US 21 534mm Canada 19 483mm US 21 534mm Canada g Hearth Width 39 625 1007mm 39 625 1007mm h Facing Width 42 625 1083mm 47 625 1210mm i Facing Height 32 813mm 32 813mm j Mantel Height 35 5 902mm 44 1118mm Figure 16 Fireplace Altered Tag Attach the This fireplace has been altered plate to t...

Page 20: ...305mm n Mantel combustible 15 5 394mm 24 610mm o Front Hearth does not include insert extension x 16 407mm US 18 458mm Canada 16 407mm US 18 458mm Canada p Side Hearth 8 204mm 8 204mm q Front of Insert 36 915mm 36 915mm x Extension Onto Hearth 3 77mm 3 77mm Figure 17 Hearth Requirements Must extend 16 in front of the insert and 8 on both sides min 19 deep by 39 5 8 wide Must be non combustible and...

Page 21: ...moved if applicable The masonry lining G insulation H and any structured rigid frame members metal sides floor door frame face of the fireplace etc I may not be removed or altered Figure 18 Drafting Performance This appliance relies upon natural draft to operate External forces such as wind barometric pressure topography or factors of the home negative pressure from exhaust fans chimneys air infil...

Page 22: ...ection REQUIRED IN CANADA Figure 20 Insert with Direct Connection Masonry Fireplace NOT ALLOWED IN CANADA A block off plate or other non combustible sealing device e g damper adapter is required It must seal the chimney to insure smoke does not enter the home while providing the chimney system with sufficient draft Figure 21 ...

Page 23: ...oon dissipate Door Gasket The door gasket might adhere to the paint on the front of the heater Leave the door slightly ajar for the first fire and be careful when opening the door after the first fire Over Firing the Stove This stove was designed to operate at a high temperature But due to differences in vent configuration fuel and draft this appliance can be operated at an excessive temperature I...

Page 24: ...e DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE NAPHTHA OR ENGINE OIL Do not place such fuel within space heater installation clearances or within the space required for charging and ash removal If using a fire starter use only products specifically designed for stoves follow the manufacturer s instructions carefully HOT WHILE IN OPERATIO...

Page 25: ...r control may take several minutes to influence the burn rate When making adjustments you may wish to let the stove burn for 10 minutes to gauge performance Ash Removal Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground away from all combustible materials pending final disposal If the ashes ...

Page 26: ...rn 1 Move the air control to high burn and let the stove become hot burn for approximately 15 minutes 2 Load as much wood as possible Use large pieces if possible 3 Let the stove burn on high for 15 minutes to keep the stove hot then turn the air control to low 4 In the morning the stove should still be hot with embers in the coal bed Stir the coals and load small pieces of wood to re ignite the f...

Page 27: ... less creosote Testing Wood Moisture Split wood stored in a dry area will be fully dry within a year This insures dry wood If purchasing wood for immediate use test the wood with a moisture meter Some experienced wood burners can measure wood moisture by knocking pieces together and listening for a clear knock and not a thud Why Dry Wood is Key Wet wood when burned must release water stored within...

Page 28: ...cases a small amount of smoke may enter the home Adding more pipe or a draft inducing cap may help Stove Does Not Burn Hot Enough Wood is Wet see the section Selecting Wood on page 27 for details on wood Make sure the air control is all the way open Slide the control back and forth to insure the control is not stuck Insufficient Draft Chimney height and outside conditions can negatively affect dra...

Page 29: ...hearth to catch ash and protect against scratching 3 Open the doors and scoop the ash into a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground away from all combustible materials pending final disposal Improperly disposed ashes lead to fires Hot ashes placed in cardboard boxes dumped in back yards or stored in garages...

Page 30: ...emely hot fire The chimney and chimney connector should be inspected at least once every two months during the heating season to determine if a creosote buildup has occurred If creosote has accumulated it should be removed to reduce the risk of a chimney fire If you are not certain of creosote inspection contact your dealer or local chimney sweep for a full inspection Excess creosote buildup may c...

Page 31: ...ating odors The optional blower should be vacuumed every year to remove any buildup of dust lint etc Firebrick and Baffle Inspection Use the illustration on page 33 as a reference for checking the following items Make sure the appliance is cool before proceeding Baffle Firebricks check the bricks along the ceiling of the firebox to make sure they are intact and have no gaps between them Slide the ...

Page 32: ... the glass to prevent cracking Do not over tighten the glass clips See Door Shell Installation pg 37 for details on removing the door handle and shell NOTE The glass gasket is placed in the grove along the inside perimeter of the door retainer Make sure the glass clip screws are all fully tightened they must be flush with the door retainer for the door shell to install Replacing the Door Gasket Th...

Page 33: ...900356 5 Brick 9 x 4 5 un cut 16 98900102 qty of 9 6 Brick Cut 9 x 2 25 2 251 00001 7 Brick Cut 9 x 1 375 2 251 00018 8 Brick Cut 9 x 2 3 16 1 251 00052 Floor and Side Firebrick Removal Replacement Do not pry firebrick they chip and crack easily Remove the floor firebricks first The side firebricks are removed later because they are pinned in place by the floor firebrick Clean the firebox prior to...

Page 34: ... the air tubes Lift the four baffle firebricks then lift the baffle deflector up and over its resting postion Slide the bricks forward and tilt them downwards to remove Air Tube Removal Replacement All three air tubes are identical a b Remove the left pin on the air tube collar Air Tube Collar Air Tube Slide the air tube to the left swing it down and remove from the firebox Roll Pin ...

Page 35: ...r or weather damage which is the result of but not limited to improper chimney venting installation 7 Exclusions to this 7 Year Warranty include injury loss of use damage failure to function due to accident negligence misuse improper installation alteration or adjustment of the manufacturer s settings of components lack of proper and regular maintenance damage incurred while the appliance is in tr...

Page 36: ...e materials that can be used Do not obstruct space beneath heater Max Alcove Depth Min Alcove Height Min Alcove Width 48 in 1220 mm See Owner s Manual See Owner s Manual A Sidewall to Unit B Backwall to Unit C Corner to Unit D Sidewall to Connector E Backwall to Connector F Corner to Connector G Side Rear Floor Protection H Front Floor Protection 18 in 458 mm 16 5 in 420 mm 10 in 254 mm 27 in 686 ...

Page 37: ...he door shell face down on a non scratching surface 3 Remove and discard the two set screws pre installed on the bottom of the door shell if applicable Standard Screwdriver Rotate this shaft 1 4 turn clockwise until the door unlatches Swing the door retianer open Remove and discard the shipping latch and nut 9 16 Wrench Shipping Latch Door Retainer 1 8 Hex Wrench ...

Page 38: ...thread the holes 6 revolutions If you pre thread move revolutions it may bottom out and break the head off the screw Remove and retain the screws See the photos below 4 Place the door retainer into the door shell as shown below Door Retainer Door Shell The indent on the door retainer slides into the clip on the door shell on both sides ...

Page 39: ...er do not over tighten 5 Attach the door handle following the directions to the right 6 Replace the door on the hinges and latch the door 5 16 Nutdriver 9 16 Wrench NOTE in rare cases the door retainer may not line u the door shell preventing the door handle from linin correctly To adjust the position horizontally loosen screws see step 3 and adjust the door retainer pos adjust vertically remove t...

Page 40: ...ove 8 use lumber Attach each leg following the instructions below Attach each leg to the stove by inserting a bolt and washer through the hole or slot in the leg and into the threaded hole on the stove 9 16 Socket Wrench These rubber tipped bolts are for leveling the stove Make sure they contact the floor Do not adjust with weight on the legs the rubber tips may tear ...

Page 41: ... with staples 2 Attach the stove to the pedestal with the included bolts Tuck the included insulation underneath the side edges of pedestal to seal off any air from entering underneath the pedestal 3 Install the cover plate following the directions below use the cover plate that is 6 1 2 wide The cover plate prevents combustion air from entering the front of the stove Use a 9 16 wrench to attach t...

Page 42: ...o 5 inside the convection channel Slide the wire clip over the edge of the strip of metal between the two knock outs Feed the two snap disk wires into the eye of the wire clip Remove all slack from the wire making sure not to dislodge the snap disk Pinch the eye of the wire clip to secure the wires Wire Clip Snap Disk Wires WARNING To prevent electrical shock the wires must be secured so they do n...

Page 43: ... time 4 Follow the directions below for attaching the upper section of the air boot with gasket to the stove 5 Slide the lower section down until it contacts the hearth Attach the two sections together following the directions below The cover plate has a clip which attaches it underneath the air control Remove the two screws on the cover plate to remove the piece that fits over the air control rod...

Page 44: ...2 both the same distance back from the front of the insert 3 perpendicular to the floor use the top panel if necessary to judge alignment Tighten the screws that hold the side panels in place 3 Place the insert into the fireplace and connect the flue if using a positive or direct connection Install the top panel and trim following the directions below Attach the side surround panels with the inclu...

Page 45: ...on the left side until the strain relief locks in place Make sure the power cord wires or molex assembly do not protrude into the opening of the blower Installation Instructions 1 Attach the blower following the instructions below NOTE Before tightening the screws with a 3 8 nutdriver lift the blower up so it tucks underneath the ashlip 2 Plug the power cord running from the control box into a gro...

Page 46: ...rth Requirements 20 Heating Specifications 6 Hints for Burning 27 Important Information 2 Insert Placement Requirements 20 Installation Options 6 Introduction 2 Leveling Bolt Installation 21 Masonry Fireplace Requirements 20 Mobile Home Requirements 14 Monthly Maintenance 30 Normal Operating Sounds 26 Opening the Door 23 Optional Blower Operation 26 Outside Air Boot Installation 43 Outside Air Req...

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