Travis Industries Flush Wood Insert Owner'S Manual Download Page 5

Safety Precautions

5

© Travis Industries

100-01157

4041116

Never try to repair or replace
any part of this appliance unless
instructions are given in this
manual.  All other work must be
done by a trained technician.

Do not place clothing or other
flammable items on or near this
appliance.

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A

A

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Allow the appliance to cool
before carrying out any
maintenance or cleaning.

Do not make any changes or
modifications to an existing
masonry fireplace or chimney to
install this appliance.

Do not make any changes to the
appliance to increase
combustion air.

Maintain the door and glass seal
and keep them in good
condition.

Avoid placing wood against the
glass when loading.  Do not
slam the door or strike the glass.

Overfiring the appliance may
cause a house fire.  If a unit or
chimney connector glows, you
are overfiring.

This
Manual

Do not throw this manual away.
This manual has important
operating and maintenance
instructions that you will need at
a later time.  Always follow the
instructions in this manual.

Do not use a grate or other
device to elevate the fire off of
the firebox floor.  Burn the fire
directly on the bricks.

Travis Industries, Inc. grants
no warranty, implied or
stated, for the installation or
maintenance of your
appliance

,

 and assumes no

responsibility of any
consequential damage(s).

Summary of Contents for Flush Wood Insert

Page 1: ...nstalled a house fire may result For your safety follow the installation directions Contact local building or fire officials about restrictions and installation inspection requirements in your area Tr...

Page 2: ...more enjoyable experience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your appliance Important Information No other Flush Wood appliance has...

Page 3: ...our Appliance Safety Notice 17 Before Your First Fire 17 Door Operation 18 Bypass Operation 19 Starting a Fire 19 Adjusting the Burn Rate 21 Ash Removal 21 Blower Operation 22 Re Loading the Stove 22...

Page 4: ...rature appliance Young children should be supervised when they are in the same room as the appliance 36 Keep furniture drapes curtains wood paper and other combustibles a minimum of 36 away from the f...

Page 5: ...air Maintain the door and glass seal and keep them in good condition Avoid placing wood against the glass when loading Do not slam the door or strike the glass Overfiring the appliance may cause a ho...

Page 6: ...proximate Maximum Heating Capacity in square feet 1 200 to 2 000 Maximum BTU s per Hour Cord Wood Calculation 73 300 Overall Efficiency Oregon Method 71 1 Maximum Burn Time Up to 12 Hours Heating capa...

Page 7: ...e cracked firebrick and make sure baffle is in place The fireplace insert can be lightened by removing the firebricks and baffle pg 29 replace before operation Packing List Touch Up Paint 3 Chimney Br...

Page 8: ...be repaired prior to installation of the insert Chimney height 15 minimum 33 maximum Entire fireplace including chimney must meet local building requirements Figure 2 shows the minimum size requiremen...

Page 9: ...e Mantel Combustible Top Facing Non Combustible Hearth Facing Minimum Clearances k l m n o p q x Sidewall to Insert Side Facing Top Facing Mantel to Insert Hearth Front Hearth Side Front of Insert Ext...

Page 10: ...eveling within the fireplace To access the bolts remove the back corner firebricks and cover plates see Figure 6 a and b The bolts are pre threaded to a weld nut on the base of the insert Use a 3 4 so...

Page 11: ...de the fireplace If the template fits correctly in its planned location go to the next step If it does not make a new template with the appropriate corrections until it fits correctly 3 With the templ...

Page 12: ...ameter holes to be drilled into the panel Position the rheostat a minimum 3 away from the insert 4 Min 7 16 1 Before installing the side panels position the insert over the hearth not inside the firep...

Page 13: ...tallation Insert one leg of each L bracket into the top and side trim piece Align the trim to form a precise corner then tighten the two set screws with a small standard screwdriver Slide the trim ove...

Page 14: ...AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA Install the air control knob bypass control knob and handle shield following the directions below AAAAAAAAAAA AAAAAAAAAAA...

Page 15: ...the molex connector leading from the power cord Use pliers to compress the strain relief from the top and bottom while pulling it out of the hole in the side of the insert Remove the power cord Leave...

Page 16: ...ombustible Mantle Flue Liner See the section Insert Placement Requirements for minimum clearances and hearth required AA Cap prevents water from entering Install a non combustible cover plate to preve...

Page 17: ...This typically lasts two to four hours You may also notice oil burning off of the interior of the heater This rust stopping agent will soon dissipate Door Gasket The door gasket might adhere to the pa...

Page 18: ...g the door see following page for directions You can also open the door a small amount and let air enter the firebox Rotate the right door handle down Swing open the right door Swing open the left doo...

Page 19: ...ary combustion and making the heater more efficient When starting or re loading pull the bypass out During normal operation push the bypass in AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAA...

Page 20: ...AAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this stove Keep all such l...

Page 21: ...ium Burn 1 32 to 1 16 In Medium High Burn 1 16 to 3 16 In High Burn 3 16 to Pushed All the Way In The air control becomes hot during operation use gloves or a tool to prevent burns The air control may...

Page 22: ...y push it in Open the bypass pull it out 2 Open the door slightly Let the airflow inside the firebox to stabilize before opening the doors fully 3 Load wood onto the fire Overnight Burn This stove is...

Page 23: ...less creosote Testing Wood Moisture Split wood stored in a dry area will be fully dry within a year This insures dry wood If purchasing wood for immediate use test the wood with a moisture meter Some...

Page 24: ...itions can negatively affect draft In these cases a small amount of smoke may enter the home Adding more pipe or a draft inducing cap may help Stove Does Not Burn Hot Enough Wood is Wet see the sectio...

Page 25: ...ible materials pending final disposal ASHES Improperly disposed ashes lead to fires Hot ashes placed in cardboard boxes dumped in back yards or stored in garages are recipes for disaster Wood burning...

Page 26: ...n If the latch requires tightening remove a washer between the door cam and door frame If the latch is too tight add a washer between the door cam and door frame Door Frame Door Handle Nut Door Cam Wa...

Page 27: ...luding blades should be vacuumed every year to remove any buildup of dust lint etc Remove the face Use a vacuum cleaner to remove any debris or dust in the convection chamber or near the blower WARNIN...

Page 28: ...Gasket 1 4 Rope 224 11086 9 Wood Door Handle 2 224 14062 10 Left Door Handle Assembly 1 224 14055 11 Right Door Handle Assembly 1 224 14057 12 Door Cam 1 150 07108 13 Door Shield included with face Re...

Page 29: ...mper Rod Extension 1 100 11508 Baffle Removal 1 Remove the face to prevent damage Open the doors 2 Remove the front two air tubes see Air Tube Removal Replacement on the following page 3 Remove front...

Page 30: ...n the air tube 3 8 Wrench With the bolt loosened the air tube can be slid out of the air channel The pin will then disengage from the air tube you may wish to rotate the tube slightly Pivot the air tu...

Page 31: ...ction Baffle Removal on page 29 for details on removing the baffle bricks ID Description Qty Part ID Description Qty Part 1 Brick Uncut 4 1 2 x 9 x 1 1 4 Brick Box of 9 10 175 00001 qty 1 99900102 box...

Page 32: ...or weather damage which is the result of but not limited to improper chimney venting installation 7 Exclusions to this 7 Year Warranty include injury loss of use damage failure to function due to acc...

Page 33: ...Listing Information 33 Travis Industries 100 01157 4041116 Listing Label MANTEL HEARTH EXTENSION FACIA OR TRIM INSERT SIDEWALL INSERT CLEARANCE DIAGRAM A B C D 8 16...

Page 34: ...mbly 29 Firebox Parts 29 Firebrick and Baffle Inspection 27 Firebrick Removal Replacement 29 Floor Protection Requirements Hearth 9 Glass Cleaning 25 Glass Replacement 28 Hearth Floor Protection 9 Hea...

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