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Travis Industries 616 Diamond-Fyre GSR, Owner'S Manual

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Travis Industries 616 Diamond-Fyre GSR Owner'S Manual Download Page 27

 

Finalizing the Installation 

27 

© Travis Industries 

4140811 

100-01331 

Media Tray Removal  

1.  Remove the eight screws securing the media tray. 

 

 

2.  Remove the media tray. 

 

 

3.  Install the firebacks. See the firebacks installation instructions for details. 

4.  Re-attach the media tray attachment screws (see step 1 above). 

5.  Replace the media tray. 

 

 

Screw locations 

Summary of Contents for 616 Diamond-Fyre GSR

Page 1: ...WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall...

Page 2: ...iamond Fyre Insert has the same serial number as yours The serial number is located below and to the left of the gas control valve This serial number will be needed in case you require service of any...

Page 3: ...Glass Installation 28 Glass Quantity 28 Glass Measurement 28 Crushed Glass Part Numbers 28 Crushed Glass Placement 29 Air Shutter Adjustment 30 Before You Begin 31 Remote Control Warnings 31 Remote Se...

Page 4: ...in Manufactured Housing only after the home is site located All exhaust gases must be vented outside the structure of the living area Combustion air is drawn from outside the living area structure Th...

Page 5: ...g and maintenance instructions that you will need at a later time Always follow the instructions in this manual Instruct everyone in the house how to shut gas off to the appliance and at the gas main...

Page 6: ...y in square feet 600 to 2 000 600 to 2 000 Maximum BTU Input Per Hour 38 000 35 000 Heating capacity will vary with floor plan insulation and outside temperature Dimensions Electrical Rating Electrica...

Page 7: ...est suited for the installation Packing List Propane LP Conversion Kit Remote Control Fireplace Altered tag attach to the fireplace 46 Flex Line with Adapter and Shutoff Valve Additional Items Require...

Page 8: ...ent light ventilation leading to premature bulb failure Fireplace Sizing Minimum Height 24 1 4 616mm Minimum Width 35 889mm Minimum Depth 16 1 2 420mm Hearth Depth see Hearth Requirements on the follo...

Page 9: ...the fireplace CAUTION Firebox floor removal is not covered under the appliance safety standard ANSI Z21 88 CSA 2 33 used in the safety certification of this appliance The Intertek safety certificatio...

Page 10: ...The non combustible top facing must extend 35 5 902mm above the base of the insert or to the bottom of the mantel whichever is less Mantel Clearances The maximum mantel depth is 12 305mm NOTE The comb...

Page 11: ...includes front and rear leveling bolts to accommodate fireplaces with a step down firebox NOTE To access the rear leveling bolts remove the media tray see page 27 The leveling bolt holes are shown bel...

Page 12: ...f the Insert The power cord is shipped attached to the side of the insert It may be routed to the front where it exits behind the face but in front of the surround panel See the directions below for d...

Page 13: ...g the manual shutoff valve Leak test all gas line joints and the gas control valve prior to and after starting the heater This heater is designed either for natural gas or for propane but not for both...

Page 14: ...he included flex tube through the hole in the left side of the insert and out the front as shown below 2 Bend the flex tube up 3 Attach the included gas shutoff valve to the end of the flex tube and g...

Page 15: ...above the chimney top Be careful not to crimp or rupture the liner when bending it into chimney offsets When installed the vent must meet all of the vent manufacturer s requirements Use the following...

Page 16: ...ame quality NOTE The restrictor positions listed below are based upon laboratory testing The optimum position may vary slightly Natural Gas NG Height Position Propane LP Height Position 15 or less Rem...

Page 17: ...ndustries 4140811 100 01331 Adjusting the Exhaust Restrictor 1 With a nutdriver loosen the 4 screws holding the exhaust restrictor in place 2 Slide the exhaust restrictor to the desired position The p...

Page 18: ...escribed in the table below Diffuser Natural Gas Short Vent 25 or less Closed stock Natural Gas Tall Vent 25 or more Open Propane all vents Closed stock The diffuser must be adjusted before attaching...

Page 19: ...ustries 4140811 100 01331 Vent Installation Secure the vent to the insert and termination kit using screws For optimum performance keep the vent as straight as possible no 90 bends Inlet Exhaust Durav...

Page 20: ...urning Fireplace Inlet Exhaust Re Line recommended Exhaust Only Re Line not recommended Direct Vent Cap Recommended Block Off Plate non combustible metal and or insulation Prevents odors from chimney...

Page 21: ...roughly stretched 2 Remove the vent connector from the unit and attach it to the flex vent see the instructions on the following page 3 Pull on the flex vent until the vent connector is at the same he...

Page 22: ...Installation Travis Industries 4140811 100 01331 Vent Connector Attachment 1 Remove the exhaust restrictor to access the vent connector 2 Remove these 2 nuts using a 3 8 nutdriver 3 Tilt and remove t...

Page 23: ...1 100 01331 4 Make sure the gasket remains in place Use silicone if necessary to secure the gasket 5 Attach the 4 exhaust vent to the connector and secure with at least 3 screws 6 Attach the 3 intake...

Page 24: ...in place 8 Slide the vent connector into place making sure it fits underneath the tab on top of the insert see step 3 above for additional photos Continue to pull down on the connector until it is fu...

Page 25: ...mes damaged the barrier shall be replaced with the manufacturer s barrier for this appliance The appliance must be completely cool before removing the glass Do not strike or slam the glass 1 The glass...

Page 26: ...er to the IFC see page 32 4 Make sure the accent light bulbs are in place and work correctly NOTE Take care to not touch the bulb with your fingers use a cloth or paper towel 5 Replace the glass 6 Sta...

Page 27: ...a Tray Removal 1 Remove the eight screws securing the media tray 2 Remove the media tray 3 Install the firebacks See the firebacks installation instructions for details 4 Re attach the media tray atta...

Page 28: ...talling the crushed glass Glass Quantity Use 9 pounds of crushed glass 4 1 Kg Glass Measurement Use a liquid measuring cup to measure the glass 1 Level Cup 8 fl oz 240ml 0 95 lbs So 1 Slightly Rounded...

Page 29: ...rs thick on or near the burner If the glass is too thick it will impair burner performance and create soot Make sure the pilot opening is not obscured with glass Clear away glass if necessary to ensur...

Page 30: ...and glass are in place The flames should be yellow with no sooting Adjust the air shutter if necessary to achieve the correct looking flame Correct Flames should be blue at the base yellow orange on...

Page 31: ...teries or cover are removed the system may re start in standing pilot mode If this occurs when the heater is in Remote Mode you will not be able to turn the heater off manually from the battery box If...

Page 32: ...3 times 2 Press the ON button on the transmitter IFC will beep 3 times Figure 2 NOTE If power is cut off to the IFC for an extended period of time you may need to re synchronize the remote Clearing th...

Page 33: ...lled see page 39 Location of Controls Direct Operation The fireplace may be directly operated from the battery holder accessed by removing the face The three positions are below see Figure 3 ON Burner...

Page 34: ...xcessive fogging on the window after startup not just the first time the heater was started This is an aesthetic condition that may be remedied by switching the heater to continuous pilot Cold Glass o...

Page 35: ...igure 5 Figure 5 Listen for the Beep Each time you press a button on the transmitter that controls the fireplace a beep will sound from the IFC When you change thermostat target settings the IFC will...

Page 36: ...gure 8 STANDARD THERMOSTAT While in Standard Thermostat mode the transmitter will turn the burner on and off to achieve the target temperature see Figure 9 below To adjust the target temperature press...

Page 37: ...splay will display the 7 settings from OFF to HI for full on Figure 12 MANUAL MODE BLOWER OPERATION When in Manual mode the blower will remain on even if the burner is turned off and the heater cools...

Page 38: ...e 13 HINT If you wish to leave the accent light on while turning the burner off adjust the Flame Height setting to OFF see above Display Fahrenheit or Celsius With the system in the OFF position press...

Page 39: ...n applications where the appliance is required to provide heat we recommend replacing the batteries before each heating season Battery Replacement Battery Installation Install four AA batteries into t...

Page 40: ...ring startup You may notice the smell is more acute if the appliance was left idle for a long period MAX F OFF Child Proof Indicator Gas Control Valve As the gas control valve is turned on and off you...

Page 41: ...into the surface Accent Light s Replacement The accent light s in your heater provide additional lighting The bulbs will burn out over time To replace follow the directions below Shut off gas to the h...

Page 42: ...earest the bulb to disengage the bulb from the holder Remove the bulb from the holder Replace the bulb making sure not to touch the bulb with your fingers grasp the bulb with the bulb packaging or a p...

Page 43: ...ea around the pilot to make sure there is no warping or damage If any problem is found discontinue use and contact your dealer for service 5 Re install the crushed glass Clean and replace the glass If...

Page 44: ...getting electricity The fireplace is not up to temperature The blower fuse may be blown Check the breaker switch Let the fireplace burn for 10 minutes Replace the fuse See fuse location below Fireplac...

Page 45: ...be done by a licensed or qualified service person Contact your local Travis Industries Dealer for a Replacement Parts List Orange Yellow System Jumper Purple Grey Pilot Sensor Spark Rod Comfort Contro...

Page 46: ...cturer s installation instructions Use only approved co linear direct vent system to vent this appliance to the exterior See owner s manual for approved brands of venting If the vent air intake system...

Page 47: ...nts lack of proper and regular maintenance damage incurred while the appliance is in transit alteration or act of God 8 This 7 Year warranty excludes damage caused by normal wear and tear such as pain...

Page 48: ...a fire explosion or production of carbon monoxide may result causing property damage personal injury or loss of life The qualified service agency is responsible for the proper installation of this ki...

Page 49: ...ipment for qualified installers only 49 Travis Industries 4140811 100 01331 2 Remove the media tray 3 Access the firebox 4 Remove the burner as shown below see Remove the Burner in the owner s manual...

Page 50: ...50 Optional Equipment for qualified installers only Travis Industries 4140811 100 01331 5 Install the LP propane orifice ORIFICE SIZE ID Natural Gas LP Propane Burner Orifice 33 DMS 51 DMS...

Page 51: ...own below The stepper motor adjustable regulator has an installation sheet included with it make sure to follow all of the directions 9 Disconnect the wiring from the stepper motor 10 Remove the stock...

Page 52: ...arth Requirements 10 Heating Specifications 7 Important Information 2 Installation Options 7 Installation Warnings 8 Introduction 2 Leveling Bolts 12 Listing Details 2 Location of Controls 34 Low Batt...

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