background image

 

     

27 

 

XIII.  TROUBLE SHOOTING ( Continued)

 

 

CONDITIONS

 

 

POSSIBLE SOLUTIONS

 

 

SYSTEM/CONTROL ERROR

 

5.

 

Proceed in program “85” going thru the program to confirm the

 

 

DEFROST SENSOR FAILURE

 

 

unit is set up to meet the requirements of the unit.  (e.g., Set up for

 

 

(Continued)

 

 

a RBC100 or RBC200)

 

 

SYSTEM/CONTROL ERROR

 

1.

 

Check all Food probes that are selected at this time.

 

 

CURRENT PROBE IS BAD

 

2.

 

Check for moisture on top of the Food Probe Harness connections

 

 

 

 

located in the ceiling and inside the box.

 

 

 

3.

 

Check for proper sealing of the opening thru the Exterior top of

 

 

 

 

the cabinet where the Food Probe Harness passes thru.

 

 

 

4.

 

Check the wire connections on top of the Food Probe Harness for

 

 

 

 

breaks in solder joints or corrosion on the joints.

 

 

SYSTEM/CONTROL ERROR

 

1.

 

No Food Probes were plugged into the sockets.

 

 

NO PRODUCT PROBES

 

2.

 

With the Food Probes not inserted into the sockets the Customer

 

 

CHECK THE FOOD PROBES

 

 

selects the “By Temperature” mode.

 

 

 

3.

 

With the Food Probes plugged into the sockets & inserted into the

 

 

 

 

product, all three food probes could have an open circuit.

 

 

CONTROL IS STUCK IN THE

 

1.

 

Check to be sure the customer has Thermal Paper in the paper

 

 

FIRST SCREEN

 

 

printer.

 

 

 

2.

 

Check the version of the control (a version 1.01 or 1.04 can allow

 

 

 

 

this to occur.) if no paper is in the system.

 

 

MENU 75 DIAGNOSTAIC

 

 

 

 

ERRORS:

 

1.

 

Printer has had a problem (either label or Record)

 

 

Printer

 

 

Probe

 

2.

 

A Probe has stopped reading.

 

 

Power Interrupted

 

3.

 

Power has been Interrupted.

 

 

Over Temp

 

4.

 

Box temperature has exceeded 160 F

 

 

Def. Heater

 

5.

 

Defrost Heaters did not make temp. (Either one or both)

 

 

Flash Memory

 

6.

 

Memory has been reset manually (V1.08 or earlier)

 

 

PRODUCT DETECTED!

 

1.

 

Check Food Probes!

 

 

STARTING HOLDING MODE

 

2.

 

Air temp has exceeded 70F for 10 minutes.

 

 

 

3.

 

An assumption has been made, that product is in the box, turn on

 

 

 

 

holding cycle.

 

 

MAINTENANCE COIL IS

 

1.

 

Check the Maintenance compressor for proper cycling on and off.

 

 

ICED UP

 

 

This may be caused by the contacts on the relay sticking closed.

 

 

 

2.

 

Check to see if the customer did not clear all of the probes upon

 

 

 

 

completion and then starting next batch.

 

 

 

3.

 

This will result in the unit not being allowed to go into a defrost

 

 

 

 

cycle until the coils ice up.

 

 

 

4.

 

Go thru the steps to remove all products and allow the unit to go

 

 

 

 

into a defrost cycle.

 

 

 

5.

 

Should the Maintenance Compressor not shut off look on top of

 

 

 

 

unit to see if the contacts might be stuck closed.

 

 

 

6.

 

If the relay is functioning correctly you will need to go to the

 

 

 

 

evaporator and check the two coil sensors.  They should not be

 

 

 

 

reading high temperature as this will result in the compressor

 

 

 

 

running excessively long and freezing the evaporator up.

 

 

 

7.

 

The refrigeration system could be causing the coil to ice up if not

 

 

 

 

functioning correctly.

 

 

https://appliancetechmanuals.com

Summary of Contents for RBC200RT

Page 1: ...compassing but is written to supplement the formal training on the job experience and other product knowledge acquired by Authorized Traulsen Service Agents Before proceeding with any work you should...

Page 2: ...Time Exceeded 11 j 3 Defrost Sensor Failure 11 12 j 4 No Product Probes 12 j 5 Over Temperature 12 j 6 Product Detected 12 j 7 Air Temp Sensor Not Reading 12 j 8 Record Printer Media 12 j 9 Label Pri...

Page 3: ...rmation please refer to section IV a IV c of the Blast Chill Owner s Manual II e WIRING DIAGRAMS Refer to the wiring diagrams on pages 20 thru 22 for any service work performed on the unit Should you...

Page 4: ...drain or floor mounted condensate evaporator for condensate removal Refer to Section III h of the blast chill owner s manual for more information Remote refrigeration installation requirements apply o...

Page 5: ...have hot gas defrost On all units defrost is scheduled to occur every 3 hrs and terminates at a 50F coil temperature RBC100 RBC200 and RBC200RT have a max defrost duration 40 minutes while the RBC50...

Page 6: ...nd we will analyze it for you Ph 800 825 8220 Fax 817 740 6737 To print a data log follow the instructions below 1 From the MAIN MENU select MORE 2 Select Print 3 Select PRINT CYCLE will change to PRI...

Page 7: ...amage the control board Use an anti static grounding kit when servicing the computer control box 1 Remove thumb screws and control cover 2 Remove five phillips head screws from control mounting bracke...

Page 8: ...g will be displayed next to the probe number Pressing the button next to ALARM OFF will activate the audible alarm test Pressing the button next to ALARM ON will deactivate the audible alarm test Sele...

Page 9: ...menu will also display both coil temperatures in real time Pressing the button next to FANS OFF will cycle the evaporator fans in the following order starting from the OFF position Press Once Low fan...

Page 10: ...r values are valid and useful When selecting FAILURE press the bottom left button to scroll though all error codes If none is displayed then no error codes have been recorded since last cleared To ret...

Page 11: ...n labeled RESET After doing this you may need to re enter the serial number of the unit Note serial number is for reference only and is not critical to unit function To enter the serial number use the...

Page 12: ...ecting RESET will default the MACHINE SIZE to 100 To change the machine size select the IV i NAVIGATING THE FACTORY MENU CONT or next to MACHINE SIZE to switch between 50 100 and 200 When done select...

Page 13: ...rs when a food probe rises 40F above cabinet temp for more than 10 minutes indicating someone has introduced hot product into the chill but failed forgot to start a chill cycle The unit automatically...

Page 14: ...hill Control Ledger 1 Toggle Switch ON OFF Control Voltage Only 2 RS232 Communication Port 3 Relay Board 4 DC Power Supply 5 Terminal Board 6 4 0 mF Run Capacitors For Blowers 7 1CR Maintenance Compre...

Page 15: ...iacs to energize control relay coils LED indicators on board indicate which Triac is energized Jumper Pins adjacent to LED indicators to manually operate Triacs Ledger 1 14VDC input 2 115vac Triac Out...

Page 16: ...FICATION OPERATION CONT a 3 DC Power Supply DC Power Supply Operation 115vac input primary 14 15VDC output secondary Ledger 1 115vac input 2 14 15VDC output 3 Output adjustment pot 4 4amp 250vac glass...

Page 17: ...nus Ledger 1 Display Power 2 Ribbon Cable to Touch Pad 3 Expansion Port For Optional NAFEM Daughter Board 4 Factory Menu Push Button 5 Service Menu Push Button 6 Program Port Unused in Field 7 Real Ti...

Page 18: ...rt Chill Control House start components for compressor Ledger 1 RS232 Communication Port 2 Relay Board 3 DC Power Supply 4 Compressor Start Capacitor 5 Compressor Run Capacitor 6 Terminal Block 7 4 0...

Page 19: ...l to energize 12VDC control relay coils LED indicators on board indicate which 12VDC output is energized Jumper Pins adjacent to LED indicators to manually operate 12VDC outputs Ledger 1 14VDC input 2...

Page 20: ...CONT b 2 Air Coil Sensor Locations RBC50 2008 Current b 3 Sensor and Probe Troubleshooting All probes and sensors should return an Ohm reading of 32 7K Ohms at 32F or 0C Test by placing the sensor or...

Page 21: ...sor Yellow Located in the top right of the evaporator coil a 2 Sensor and Probe Troubleshooting All probes and sensors should return an Ohm reading of 32 7K Ohms at 32F or 0C Test by placing the senso...

Page 22: ...olts one in front one in back securing the condenser skid in place 12 Remove refrigeration system being sure to support the evaporator coil 13 Reinstall in reverse order VIII SERVICE PROCEDURES RBC200...

Page 23: ...URPLE YELLOW YELLOW PURPLE WHITE WHITE WHITE WHITE WHITE WHITE WHITE WHITE WHITE YELLOW PURPLE RELAY BOARD RED WHITE RED RED PURPLE SOLENOID VALVE DEFROST RELAY COMPRESSOR RELAY COND FAN MOTORS FAN RE...

Page 24: ...23 X WIRE DIAGRAM RBC50 2003 2007 https appliancetechmanuals com...

Page 25: ...24 XI WIRE DIAGRAM RBC100 https appliancetechmanuals com...

Page 26: ...25 XII WIRE DIAGRAM RBC200 https appliancetechmanuals com...

Page 27: ...he Cabinet Air Sensor could be bad and could be reading higher than 160 and will cause this Error message 4 The power must be turned off and then back on to reset the control SYSTEM CONTROL ERROR 1 Ch...

Page 28: ...U 75 DIAGNOSTAIC ERRORS 1 Printer has had a problem either label or Record Printer Probe 2 A Probe has stopped reading Power Interrupted 3 Power has been Interrupted Over Temp 4 Box temperature has ex...

Page 29: ...mplete top due to the harness being foamed into the top at the time of manufacture 6 You will have to pull the Control Panel and disconnect the Food Probe Harness in the back ductwork 7 Remove the Sta...

Page 30: ...on 5 Controller malfunction DISPLAY BLANK 1 Power supply to controller 2 Controller D21 on 3 Main power supply Should read 5v 12v 8 5v 4 Display harness 5 Display board malfunction 6 Controller malfun...

Page 31: ...DUCT FROZEN AT 1 Product too thick in pans EDGES 2 Too long of run time in Manual Chill Mode 3 Surface protection option not selected 4 Soft Chill Mode not used 5 Controller malfunction 6 I O board ma...

Page 32: ...letes unit automatically goes to holding mode 40F 37F COMPRESSOR CYCLING Maintenance Compressor Energized anytime there is a call for cooling RBC100 models maintenance also controls cond fan motors Bl...

Page 33: ...32 XV DATA LOG DIAGNOSTICS https appliancetechmanuals com...

Reviews: