Trane TTA240F Series Application Manual Download Page 13

SS-APG008-EN

7

Line Sizing, Routing, and Component Selection

Gas Line

Line Sizing

Proper line sizing is required to guarantee that the oil returns to the compressor throughout the 
system’s operating envelope. At the same time, the line must be sized so that the pressure drop 
does not excessively affect capacity or efficiency. To accomplish both objectives, it may be 
necessary to use two different line diameters: one for the horizontal run and for the vertical drops, 
and another for the vertical lifts (risers). 

Note: Preselected suction-line diameters shown in 

Table 2

 and 

Table 3

 

are independent of total 

line length for properly charged 6- through 20-ton TTA/TWA in normal air-conditioning 
applications.

Routing

Route the line as straight (horizontally and vertically) as possible. Avoid unnecessary changes of 
direction. To prevent residual or condensed refrigerant from “free-flowing” toward the 
compressor, install the gas line so that it slopes by ¼ to 1 inch per 10 feet of run (1 cm per 3 m) 
toward the indoor coil.

Do not install riser traps. With field-supplied air-handler coils, what appears to be a riser trap is 
located at the coil outlet; se

Figure 5

 for an example. This piping arrangement, which isn’t a riser 

trap, is the result of two requirements:

Drain the coil to the common low point.

Rise at least 1 ft (30 cm) from the common low point to prevent any off-cycle condensed 
refrigerant in the coil from attempting to flow to the compressor.

Double risers must not be installed. All 6- through 20-ton TTA and TWA units unload such that a 
single gas line size, preselected in 

Table 2, p. 20

, or 

Table 3, p. 21

, provide sufficient velocity to push 

entrained oil up the permissible riser height.

Note: If a gas riser is properly sized, oil will return to the compressor regardless of whether a trap 

is present. If a gas riser is oversized, adding a trap will not restore proper oil entrainment.

Figure 5.

Gas-line arrangement at the outlet of a field-supplied indoor coil

Avoid Underground Refrigerant Lines

Refrigerant condensation during the off cycle, installation debris inside the line (including 
condensed ambient moisture), service access, and abrasion/corrosion can quickly impair 
reliability.

Summary of Contents for TTA240F Series

Page 1: ...nd Component Selection for TTA and TWA Split Systems 6 20 Tons Using Refrigerant 410A Model Numbers TTA073D TTA090D TTA120D TTA120E TTA120F TTA150E TTA180E TTA180F TTA240E TTA240F TWA073D TWA120D TWA1...

Page 2: ......

Page 3: ...ent our customers and the air conditioning industry All technicians who handle refrigerants must be certified The Federal Clean Air Act Section 608 sets forth the requirements for handling reclaiming...

Page 4: ...e is a risk of arc or flash technicians MUST put on all necessary Personal Protective Equipment PPE in accordance with NFPA70E for arc flash protection PRIOR to servicing the unit Failure to follow re...

Page 5: ...f airflow and that provide no more than 45 percent ventilation outdoor air Prospective applications outside this operating envelope including low ambient process and 100 percent outdoor air applicatio...

Page 6: ...es 2 Equipment Placement 3 Line Sizing Routing and Component Selection 5 Liquid Lines 5 Line Sizing 5 Routing 5 Insulation 5 Components 5 Gas Line 7 Line Sizing 7 Routing 7 Insulation 8 Components 8 E...

Page 7: ...accumulated over years of observation demonstrates that the lower the refrigerant charge the more reliably a split air conditioning system performs Any amount of refrigerant in excess of the minimum...

Page 8: ...thin the piping circuit Oil movement through the piping wasn t a concern nor is it today because oil is miscible in liquid refrigerant at normal liquid line temperatures The historic and traditional 6...

Page 9: ...interconnecting refrigerant line by the shortest and most direct path so that line lengths and riser heights are no longer than absolutely necessary Use only horizontal and vertical piping configurati...

Page 10: ...iew Figure 2 Allowable elevation difference Cooling only TTA above indoor unit Figure 3 Allowable elevation difference TWA heat pump above indoor unit Figure 4 Allowable elevation difference TTA or TW...

Page 11: ...tion In fact heat loss from the liquid line improves system capacity because it provides additional subcooling If the liquid line is routed through a high temperature area such as an attic or mechanic...

Page 12: ...icating ability Use the Installation manual charging curves not the sightglass to determine proper charge levels Expansion Valve The expansion valve is the throttling device that meters the refrigeran...

Page 13: ...ard the indoor coil Do not install riser traps With field supplied air handler coils what appears to be a riser trap is located at the coil outlet see Figure 5 for an example This piping arrangement w...

Page 14: ...ngs and joints to verify that the system is leak free insulate the gas lines to prevent heat gain and unwanted condensation Components Adding a gas line filter is unnecessary provided that good refrig...

Page 15: ...ual distributors 10 2 5 Each TXV should be selected for 5 tons Example 2 10 ton coil one refrigerant circuit with two distributors and a 60 40 coil split 10 x 6 6 and 10 x 4 4 One TXV should be sized...

Page 16: ...r to the third party Simply stated this means that when a compressor turns on it shouldn t turn off until the expansion valve comes under control And once the compressor turns off it should be allowed...

Page 17: ...roblems Finally hot gas bypass uses excessive amounts of energy by preventing the compressors from cycling with fluctuating loads Trane now has several years of successful experience with Evaporator D...

Page 18: ...e for use with R 410A Suction lines 3 1 8 OD must use type K or thicker wall Discharge lines liquid lines heat pump vapor lines and hot gas bypass lines 1 3 8 OD and smaller of type L copper are suita...

Page 19: ...length of the liquid line exceeds 80 ft 24 m remove the liquid line filter drier from the TTA and install a new one Table 2 p 20 at the TWE air handler 1 If the total length of the liquid line exceeds...

Page 20: ...cal arrangement shown in cooling mode 1 For applications where the length of the liquid line exceeds 80 ft 24 m and the heat pump will start in the cooling mode remove the liquid line filter driers fr...

Page 21: ...s one thermal expansion valve TXV and one check valve See Table 3 and Table 4 p 21 for recommendations 2 For applications where the length of the liquid line exceeds 80 ft 24 m and the heat pump will...

Page 22: ...ble 3 p 21 2 Provide one expansion valve TXV per distributor TWA heat pumps only Provide one check valve for each expansion valve 3 Pitch the gas line leaving the coil so that it slopes away from the...

Page 23: ...er 10 feet 1 cm per 3 m 4 Arrange the gas line so that suction gas leaving the coil flows downward past the lowest gas header outlet before turning upward Use a double elbow configuration on all lower...

Page 24: ...3 p 21 2 Provide one expansion valve TXV per distributor TWA heat pumps only Provide one check valve for each expansion valve 3 Pitch the gas line leaving the coil so that it slopes away from the coil...

Page 25: ...nch per 10 feet 1 cm per 3 m 4 Arrange the gas line so that suction gas leaving the coil flows downward past the lowest gas header outlet before turning upward Use a double elbow configuration on all...

Page 26: ...eder valve w core LIQUID LINE LIQUID LINE Tube diameter in 1 2 5 8 1 2 1 2 1 2 1 2 1 2 5 8 1 2 5 8 Filter drier DHY01123 DHY01232 DHY01123 DHY01123 DHY01123 DHY01123 DHY01123 DHY01131 DHY01123 DHY0113...

Page 27: ...6 3 8 VAL08459 1 2 VAL08460 5 8 VAL01722 Valve body VAL01483 valve core COR00006 valve cap CAP00072 The heat pump products require two filters and two check valves one set oriented for liquid in the...

Page 28: ...r Number SS APG008 EN Date October 2009 Supersedes New Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice O...

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