Trane TSC060ED Installation, Operation And Maintenance Manual Download Page 6

6

 RT-SVX37B-EN

General Information

Unit Inspection

As soon as the unit arrives at the job site

Verify that the nameplate data matches the data on the 
sales order and bill of lading (including electrical data).

Verify that the power supply complies with the unit 
nameplate specifications.

Visually inspect the exterior of the unit, including the 
roof, for signs of shipping damage.

If the job site inspection of the unit reveals damage or 
material shortages, file a claim with the carrier 
immediately. Specify the type and extent of the damage on 
the “bill of lading” before signing. 

Visually inspect the internal components for shipping 
damage as soon as possible after delivery and before 
it is stored. Do not walk on the sheet metal base pans.

If concealed damage is discovered, notify the carrier’s 
terminal of damage immediately by phone and by 
mail. Concealed damage must be reported within 15 
days.

Request an immediate joint inspection of the damage 
by the carrier and the consignee. Do not remove 
damaged material from the receiving location. Take 
photos of the damage, if possible. The owner must 
provide reasonable evidence that the damage did not 
occur after delivery.

Notify the appropriate sales representative before 
installing or repairing a damaged unit.

Storage

Take precautions to prevent condensate from forming 
inside the unit’s electrical compartments and motors if:

1.

the unit is stored before it is installed; or,

2. the unit is set on the roof curb, and temporary heat is 

provided in the building. Isolate all side panel service 
entrances and base pan openings (e.g., conduit holes, 
S/A and R/A openings, and flue openings) from the 
ambient air until the unit is ready for start-up.

Note:

Do not use the unit’s heater for temporary heat 
without first completing the start-up procedure 
detailed under “Starting the Unit”.

The manufacturer will not assume any responsibility for 
equipment damage resulting from condensate 
accumulation on the unit’s electrical and/or mechanical 
components.

Model Number Description

All products are identified by a multiple-character model 
number that precisely identifies a particular type of unit. Its 
use will enable the owner/operator, installing contractors, 
and service engineers to define the operation, specific 
components, and other options for any specific unit.

When ordering replacement parts or requesting service, 
be sure to refer to the specific model number and serial 
number printed on the unit nameplate.

Overview of Manual

Note:

One copy of this document ships inside the control 
panel of each unit and is customer property. It must 
be retained by the unit’s maintenance personnel.

This booklet describes proper installation, operation, and 
maintenance procedures for air cooled systems. By 
carefully reviewing the information within this manual 
and following the instructions, the risk of improper 
operation and/or component damage will be minimized.

It is important that periodic maintenance be performed to 
help assure trouble free operation. A maintenance 
schedule is provided at the end of this manual. Should 
equipment failure occur, contact a qualified service 
organization with qualified, experienced HVAC technicians 
to properly diagnose and repair this equipment.

Unit Nameplate

A Mylar unit nameplate is located on the unit’s corner 
support next to the filter access panel. It includes the unit 
model number, serial number, electrical characteristics, 
refrigerant charge, as well as other pertinent unit data.

Compressor Nameplate

The nameplate for the compressors are located on the side 
of the compressor.

Unit Description

Before shipment, each unit is leak tested, dehydrated, 
charged with refrigerant and compressor oil, and run 
tested for proper control operation.

The condenser coils are aluminum fin, mechanically 
bonded to copper tubing.

Direct-drive, vertical discharge condenser fans are 
provided with built-in thermal overload protection.

The ReliaTel™ Control Module is a microelectronic control 
system that is referred to as “Refrigeration Module” 
(RTRM). The acronym RTRM is used extensively 
throughout this document when referring to the control 
system network.

These modules through Proportional/Integral control 
algorithms perform specific unit functions that governs 
unit operation in response to; zone temperature, supply air 
temperature, and/or humidity conditions depending on 
the application. The stages of capacity control for these 
units are achieved by starting and stopping the 
compressors.

The RTRM is mounted in the control panel and is factory 
wired to the respective internal components. The RTRM 
receives and interprets information from other unit 

Summary of Contents for TSC060ED

Page 1: ...g Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and on the...

Page 2: ...responsible management of refrigerants Know the applicable laws and follow them Revision Summary RT SVX37B EN 10 September 2012 MERV 8 filter with filter removal tool Stainless steel drain pan condens...

Page 3: ...er 23 Space Temperature Averaging 24 Pre Start 28 Voltage Imbalance 28 Electrical Phasing Three Phase Motors 28 Test Modes 30 Start Up 31 Verifying Proper Air Flow 31 Economizer Start Up 31 Compressor...

Page 4: ...18 Through the Base Provisions 0 No Through the Base Provisions A Through the Base Electric8 Digit 19 Disconnect Circuit Breaker three phase only 0 No Disconnect No Circuit Breaker 1 Unit Mounted Non...

Page 5: ...re standard when ordering Novar Controls 15 This option is used when ordering Novar Controls 16 Not available with high temperature duct sensor accessory 17 Digit 15 2 18 Novar Sensor utilized with Di...

Page 6: ...ce engineers to define the operation specific components and other options for any specific unit When ordering replacement parts or requesting service be sure to refer to the specific model number and...

Page 7: ...ation Supply Fan Failure Input Optional The Fan Failure Switch can be connected to sense indoor fan operation FFS Fan Failure Switch If air flow through the unit is not proven by the differential pres...

Page 8: ...tings Heat Cool and Off and two fan settings On and Auto It is a manual changeover control with single setpoint Cooling Setpoint Only Zone Sensor Module ZSM BAYSENS108 This electronic sensor features...

Page 9: ...it The sensor is used to detect high temperatures due to fire in the air conditioning or ventilation ducts The sensor is designed to mount directly to the sheet metal duct Each kit contains two sensor...

Page 10: ...er Visually inspect the heater elements for the following Elements that are no longer secured to the white ceramic insulator Elements touching each other or touching metal Severely kinked drooping or...

Page 11: ...ssary to assure adequate serviceability cataloged unit capacity and peak operating efficiency Providing less than the recommended clearances may result in condenser coil starvation short circuiting of...

Page 12: ...2 RT SVX37B EN Figure 2 5 ton units Note All dimensions are in inches millimeters Figure 3 5 ton units roof curb Note All dimensions are in inches millimeters 7 44 44 MM MM 44 44 MM MM 1038 1038 MM MM...

Page 13: ...sions RT SVX37B EN 13 Figure 4 5 ton units unit clearance and roof opening Note All dimensions are in inches millimeters CLEARANCE 36 914 MM Figure 5 6 7 ton units Note All dimensions are in inches mi...

Page 14: ...ns 14 RT SVX37B EN Figure 6 6 7 ton units roof curb Note All dimensions are in inches millimeters 2130 MM 356 MM Figure 7 6 7 ton units unit clearance and roof opening Note All dimensions are in inche...

Page 15: ...Unit Dimensions RT SVX37B EN 15 Figure 8 8 10 tons units Note All dimensions are in inches millimeters Figure 9 8 10 tons units roof curb Note All dimensions are in inches millimeters 2130 MM 356 MM...

Page 16: ...Unit Dimensions 16 RT SVX37B EN Figure 10 8 10 tons units unit clearance and roof opening Note All dimensions are in inches millimeters...

Page 17: ...kgs a b a Weights for options not listed are 5 lbs 3kgs b Net weight should be added to unit weight when ordering factory in stalled accessories TSC060ED TSC072E 120ED Net Weight Net Weight Accessory...

Page 18: ...ork Figure 13 p 18 to Figure 14 p 18 illustrate the supply and return air openings as viewed from the rear of the unit Figure 15 and Figure 16 illustrate the supply and return air openings in a downfl...

Page 19: ...skets must be installed around the curb perimeter flange and the supply and return air opening flanges Rigging A Rigging illustration and Center of Gravity dimensional data table is shown in Figure 12...

Page 20: ...taller for Conversion 3 oz tube of High Temperature RTV sealant 500 F 260 C Similar to Dow Corning 736 Note Failure to use recommended sealant could result in unit performance loss If a unit is to be...

Page 21: ...ropriate drain location The condensate drain pan is factory installed to drain condensate to the back side of the unit See Figure 13 p 18 and Figure 14 p 18 It can be converted to drain condensate out...

Page 22: ...ape Care must be taken so the wire does not catch on the bottom of indoor coil or any protrusion Note When reversing the drain pan on some units the condensate overflow switch will need to be moved to...

Page 23: ...nsure that the AC control wiring between the controls and the unit s termination point does not exceed three 3 ohms conductor for the length of the run Note Resistance in excess of 3 ohms per conducto...

Page 24: ...low voltage wiring per Figure 26 p 24 Space Temperature Averaging Space temperature averaging is accomplished by wiring a number of remote sensors in a series parallel circuit Using the BAYSENS016 or...

Page 25: ...Ohms 15 26 1 143 5 K Ohms 10 23 3 121 4 K Ohms 5 20 6 103 0 K Ohms 0 17 8 87 56 K Ohms 5 15 0 74 65 K Ohms 10 12 2 63 80 K Ohms 15 9 4 54 66 K Ohms 20 6 7 46 94 K Ohms 25 3 8 40 40 K Ohms 30 1 1 34 8...

Page 26: ...Installation 26 RT SVX37B EN Figure 28 Examples...

Page 27: ...diagrams for optional controls ReliaTel only BAYSENS106 Zone Sensor BAYSENS077 ASYSTAT111 BAYSENS108 Zone Sensor BAYSENS077 ASYSTAT111 BAYSENS110 Zone Sensor BAYSENS073 Zone Sensor BAYSENS074 Zone Sen...

Page 28: ...average voltage Example If the voltage readings of the supply power measured 221 230 and 227 the average volts would be 221 230 227 226 Avg 3 VD reading farthest from average 221 The percentage of Im...

Page 29: ...death from electrocution it is the responsibility of the technician to recognize this hazard and use extreme care when performing service procedures with the electrical power energized ReliaTel Contro...

Page 30: ...t Mode This method is not recommended for start up due to the short timing between individual component steps This method initiates the different components of the unit one at a time when a jumper is...

Page 31: ...itch to the Off position or proceed to the next component start up procedure Economizer Start Up ReliaTel Control Using the Service Test Guide in Table 6 p 30 momentarily jump across the Test 1 Test 2...

Page 32: ...isted on the superheat charging curve in the Service Facts 4 Superheat should be within 5 F of the superheat chart value 5 Repeat Step 1 through Step 4 for each refrigerant circuit 6 To stop the SERVI...

Page 33: ...ote Actual belt deflection force must not exceed the maximum force value shown in Table 7 7 Recheck the belt tension at least twice during the first 2 to 3 days of operation Belt tension may decrease...

Page 34: ...arings repair or replace the motor as necessary Inspect both the main unit control panel and heat section control box for loose electrical components and terminal connections as well as damaged wire i...

Page 35: ...stall all of the components and panels removed in Step 1 and any protective covers installed in Step 2 Note For units equipped with hail guards follow reinstallation procedure listed below Hail Guard...

Page 36: ...nt Circuit 2 Date Current Ambient Temp F C Compr Oil Level Suct Press Psig kPa Disch Press Psig kPa Liquid Press Psig kPa Super heat F C Sub cool F C Compr Oil Level Suct Press Psig kPa Disch Press Ps...

Page 37: ...le troubleshooting Refer to the sequence of operations for each mode to assist in verifying proper operation Make the necessary repairs and proceed to Step 7 and Step 8 7 If no abnormal operating cond...

Page 38: ...ing Failure voltage alternates between 32 VDC 0 75 VDC Service Failure Measure the voltage between terminals J6 10 J6 6 Clogged Filter Approximately 32 VDC Normal Less than 1 VDC approximately 0 75 VD...

Page 39: ...n be measured between terminals 2 and 4 on the Zone Sensor The possible switch combinations are listed below with their corresponding resistance values Test 4 LED Indicator Test SYS ON HEAT COOL SERVI...

Page 40: ...nd condenser fan cycling functions are disabled 1 Open and Lock the unit disconnect switch 2 Remove the Outside Air Sensor OAS from the condenser section of unit 3 Use two 2 wire nuts to individually...

Page 41: ...Diagram Control Diagram 060E 4366 1509 0104 4366 1020 0104 4366 1026 0104 072E 4366 1541 0110 4366 1020 0104 4366 1026 0104 090E 4366 1541 0110 4366 1020 0104 4366 1026 0104 102E 4366 1534 0110 4366 1...

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Page 44: ...advanced controls and HVAC systems comprehensive building services and parts For more information visit www IRCO com The manufacturer has a policy of continuous product and product data improvement an...

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