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32

032-5095-1A-EN

Emission System and Maintenance 

1.  The emission system and its running condition is a vital part of the generator and its overall performance.  If 
     this system is maintained and checked on a regular basis, the standby generator will provide decades of
     dependable service. It is extremely important to listen and visually inspect the generator from time to time
     during regular operation or during routine exercise mode. If smoke or unusual smells or sounds are
     experienced, push the emergency stop switch and do not run the devices until full inspection has been
    performed by authorized service provider.  The following parts are available by the manufacturer through
    EquipSource LLC d/b/a Lifan Power USA.  Any non-original equipment (O.E) or non-approved part will void
    warranty and could alter emission control requirements. 

Part Name

Part Number

Qty. per unit

Air filter

025A0120

1

Muffler

020B0050

1

Igniter

025A0121

1

Spark plug 

025A0122

4

Mixer

015A0106

1

Sensors

Speed sensor 

015A0418

1

Crankshaft position sensor 

020A0123

1

Water temp sensor 

015A0405

1

Oil sensor 

020A0124

1

Intake pressure  sensor   

020A0999

1

Camshaft position sensor 

020A0126

1

Oxygen sensor 

020A0127

1

Electrical control components  

ECU

020A0128

1

Actuator

020A0129

1

Engine

PD465QR

020A0009

1

Mechanical components 

Catalytic Converter

020A0104

1

Fuel switch valve

020A5250

1

Regulator 

020A0006

1

Summary of Contents for TR15REG-DB

Page 1: ...se o TR20REG DB 20Kw single phase o TR20REG DB 3 20Kw three phase Note Graphics in this document are for representation only Actual model may differ in appearance March 2017 032 5095 1A EN Operations...

Page 2: ...ICATIONS Save all instructions It is recommended that the Serial Number be recorded for future warranty parts and service needs It can be located inside the back panel on the stamped ID plate or on th...

Page 3: ...ine Noise 12 Short Circuits 12 Moving Parts 13 Operating System Functions and Definitions 13 Engine Prestart Preparations 15 Chapter 3 Long Term Care Storage of Generator 20 Chapter 4 Maintenance of G...

Page 4: ...ourself DIY project ATTENTION Follow all safety precautions and instructions as outlined in this manual in its entirety If any portion of this manual is not completely understood please contact an aut...

Page 5: ...not operate according to the instructions it can cause personal injury or loss of life Danger and Warning Labels Danger and Warning labels are provided to indicate the possibility of damage and person...

Page 6: ...ments it could result in fines along with serious injury or loss of life Manufacturer not responsible for damage Users must operate in accordance with all state and local code requirements otherwise i...

Page 7: ...technicians for this equipment NOTE Save These Instructions This manual contains important instructions that should be followed during installation and maintenance of the generator and battery How to...

Page 8: ...d Reservoir The use of an oversized radiator and coolant reservoir like those used in automobile engines allows for additional radiator coil surface and helps maintain a more ambient and stable engine...

Page 9: ...DB 3 Rated Power KW LPG 15 20 20 NG 15 18 18 Frequency Hz Hz 60 60 60 Speed RPM 3600 3600 3600 Rated Voltage V 120 240 120 240 120 208 Rated Current A LPG 62 5 83 3 69 5 NG 62 5 75 62 5 Phase Single S...

Page 10: ...Fuel Generators 1 Generator set operation Carbon monoxide can cause severe nausea fainting or even death Carbon monoxide is an odorless colorless tasteless non irritating gas that can cause death if i...

Page 11: ...other devices 5 Grounding electrical equipment Hazardous voltage can cause severe injury or death Electrocution is possible whenever electricity is present Ensure you comply with all applicable state...

Page 12: ...ection at all times when working near an operating generator set 8 Short circuits Hazardous voltage current can cause severe injury or death Short circuits can cause bodily injury and or equipment dam...

Page 13: ...TED TRANSFER SWITCH IN ACCORDANCE WITH THE CANADIAN ELECTRICAL CODE PART I THIS UNIT REQUIRES A 200amp TRANSFER SWITCH 11 THERE IS A PERMANENT CONDUCTOR BETWEEN THE GENERATOR STATOR WINDING AND THE FR...

Page 14: ...generator head The Emergency Stop Switch should be pressed immediately should any unexpected emergencies occur Depressing this button will help minimize dangerous damage to persons pets property plan...

Page 15: ...re shown below and add radiator coolant Prior to initial startup replace all service panels and close lid Start engine and allow 10 minutes for system to warmup After this has been performed remove se...

Page 16: ...cedure to convert fuel from type to another Natural Gas NG and Liquid Propane LPG Conversion Use a pressure reducing valve to reduce LP pressure supply as needed Push or pull the pin located above Reg...

Page 17: ...ecause these conditions increase the risk of electrical shock 5 Battery Connect positive lead wire first and then negative lead wire to matching positive and negative terminals on battery Connect nega...

Page 18: ...Check grounding strap to make sure the generator set ground termi nal is securely grounded to a grounding rod 6 Starting Generator A Turn on the power switch on the left beneath the digital display B...

Page 19: ...d as this will damage the generator 10 Exhaust color As long as the generator engine is running within the rated output range A The exhaust will be colorless B If the exhaust is dark grey or black aft...

Page 20: ...r in a warm clean room with temperatures above 5 C 41 F relative humidity should be kept between 40 70 12 Check for loose nuts bolts and screws 13 Seal gas line inlet valve with rubber plug to keep ga...

Page 21: ...he oil be replaced after only 30 hours of use on the first cycle The new engine should be operated as required Abnormal engine wear will directly affect the life of generator engine Maintenance of the...

Page 22: ...Replacing engine oil This unit comes with drain hoses already installed from the factory for ease of service Start the engine for 10 minutes to increase the temperature of the engine oil and allow bet...

Page 23: ...stallation Twist new filter to the right to tighten into place with a firm hand Do not over or under tighten filter Start generator and run for several minutes Check for leaks Shut down unit and check...

Page 24: ...o bad and discolor Follow the recommended steps as outlined below Place pan under pre plumed coolant or water line pipe See photo above Open coolant or water line pipe valve and allow it to drain comp...

Page 25: ...t drives the water pump that cools the engine and entire system Note Listen for sounds coming from the belts If you hear the belts squealing when the generator starts up this is a sign that the belts...

Page 26: ...120 240 60 62 5 69 5 70 Derating guidelines Engine power available up to 1005m 3300 ft at ambient temperatures up to 40 C 104 F Above these elevations de rate at 4 per 350m 1000 ft and 2 per 10 C abov...

Page 27: ...tage regulation 1 0 Random voltage variation 1 0 Frequency regulation Isochronous Frequency regulation steady state 0 5 60 Hz Engine Cooling System Cooling System Closed Liquid Cooled Coolant Capacity...

Page 28: ...28 032 5095 1A EN Basic Dimensions...

Page 29: ...asy to operate System voltage frequency selection and engine configuration Maintain steady state speed stepping alternator High engine temperature Low oil pressure Over speed Under speed Crank cycle s...

Page 30: ...Pole 2 Rated Current 200A Rated Volt 250VAC Max Volt 300VAC ATS Making Volt 170V ATS Breaking Volt 150V Withstand Rating 10000A Dimensions in 19 37 x 14 72 x 7 09 Operating Temp 20 C to 70 C 4 F to 15...

Page 31: ...ct your distributor or dealer for assistance Nominal fuel rating Natural gas 37 MJ m 1000 Btu ft LPG 93 MJ m 2500 Btu ft LPG conversion factors 8 58 ft 1 lb 0 535 m 1 kg 36 39 ft 1 gal Optional Items...

Page 32: ...thorized service provider The following parts are available by the manufacturer through EquipSource LLC d b a Lifan Power USA Any non original equipment O E or non approved part will void warranty and...

Page 33: ...3600 RPM replacement Crankshaft position sensor If generator runs steadily replacement Water temp sensor Review the water temp on control ler replacement Oil sensor If generator runs steadily replace...

Page 34: ...vidence for date of purchase Providing sufficient access to and reasonable ability to remove the product from the installation in the event of a warrantable failure In addition the owner will be respo...

Page 35: ...servicing and maintenance and improper storage Damage to parts fixtures housings attachments and accessory items that are not part of the transfer switch or paralleling system This limited extended w...

Page 36: ...032 5095 1A EN 9 Mar 2017 We are committed to using environmentally conscious print practices 2017 Ingersoll Rand IR000000...

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