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Installer’s Guide

3

Contents

CONTENTS

INSTALLATION GUIDELINES 

2

Location 2
Clearances 4
Downflow/ Horizontal Furnace Setup 

4

Air for Combustion and Ventilation 

5

Chimney Inspection 

13

Chimney Sizing 

13

Chimney Height 

13

Flue/ Chimney/ Vent Connector 

14

Draft Regulator 

16

Power (Side-Wall) Venting 

16

Duct Work and Air Conditioning 

17

Air Filter Mounting 

17

Oil Burner and Oil Nozzle Installation  

18

Fuel System Installation 

19

Electrical Connections

 

20

 8. The furnace may be used for temporary heating 

of buildings or structures under construction only 
when the  following  conditions have been  met:

 

a. The furnace venting system must be complete 

and installed per manufacturers instructions.

 

b. The furnace is controlled only by a room thermo-

stat (no field jumpers).

 

c. The furnace return air duct must be complete 

and sealed to the furnace and  clean air filters 
are in place.

  d. The furnace input rate and temperature rise 

must be verified to be within nameplate mark-
ing.

 

e. 100% of the furnace combustion air requirement 

must come from outside the structure.

 

f. The furnace return air temperature range is be-

tween 70 and 100 degrees Fahrenheit.

 

g. Clean the furnace, duct work, and components 

upon substantial completion of the construction 
process, and verify furnace operating conditions 
including ignition, input rate, temperature rise 
and venting, according to the manufacturer's in-
structions.

F

:$51,1*

 

The manufacturer of this equipment assumes no liabili-

ty for any damages resulting from unauthorized modifi-

cations made to the furnace, or any components there-

of, or improper installation of the furnace in the field. 

Furthermore, any such field modifications VOID THE 

WARRANTY and place responsibility for safe and reli-

able operation of the furnace on those who performed 

the modification(s).

INSTALLATION GUIDELINES CODES

All local codes and regulations take precedence over 
the instructions in this manual and shall be followed 
accordingly. In the absence of local codes, this instal-
lation must conform to these instructions and to the 
regulations of the National Fire Protection Association 
(NFPA) publications, the Standard for the Installation 
of Oil-Burning Equipment, NFPA 31-2001, and the Na-
tional Electrical Code, ANSI/NFPA 70-2002, or the lat-
est editions thereof. 

INSTALLATION LOCATION

 

To prevent shortening its service life, the furnace 

should not be used as a “Construction Heater” during 

the finishing phases of construction until the require-

ments listed in item 8, a-g of the safety section of this 

publication have been met. Condensate in the presence 

of chlorides and fluorides from paint, varnish, stains, 

adhesives, cleaning compounds, and cement create a 

corrosive condition which may cause rapid deteriora-

tion of the heat exchanger.

 

F

:$51,1*

 

SUPPORT FURNACE PROPERLY

DO NOT hang the downflow/ horizontal furnace from a 

structure, or surface, by any integral part or fastener of 

the furnace. The furnace was not designed to support 

itself in this manner.

In as much as practical, the furnace should be posi-
tioned near a chimney or vent and should be central-
ized with respect to the air distribution system. 
For a utility room installation, the entrance door must 
be wide enough to permit the largest part of the fur-
nace to pass through the doorway or allow sufficient 
clearance to permit the replacement of another appli-
ance, e.g. a water heater, in the room.
If the furnace is installed in a residential garage, it 
must be installed so the burner is located higher than 
18 inches above the floor. Also, the furnace must be lo-
cated or protected to avoid physical damage from im-
pacts by vehicles.
Highboy and lowboy furnace models must rest on stur-
dy, stable, and level surfaces. 
The downflow/  horizontal model may be mounted on 
a level surface, as described above, or it may be sus-
pended from an overhead structure or surface. If this 
model is suspended from hanger rods, 

support the 

furnace from the bottom casing surface at three 
(3) places

, across both ends of the casing and across 

the casing, near the middle of the furnace.
Generally, a simple support frame for the furnace can 
be fabricated from structural steel angle, threaded 
steel rod, and fastener hardware, refer to Figure 1. Ad-
just the height of the support angles to level the unit 
in position.

Summary of Contents for TDF1M087A936SA

Page 1: ... Horizontal OIL FIRED CENTRAL FURNACE ALL phases of this installation must comply with NATIONAL STATE AND LOCAL CODES IMPORTANT This Document is customer property and is to remain with this unit Please return to service information pack upon completion of work Installer s Guide THV1 Highboy Vertical Flue TLF1 Lowboy Front Flue TLR1 Lowboy Rear Flue TDF1 Downflow Horizontal Front Flue ...

Page 2: ...these instruc tions 4 Combustion products must be discharged outdoors Connect this furnace to an approved vent system only as specified in Standard for the Installation of Oil Burning Equipment NFPA 31 2001 5 Always install the furnace to operate within the furnace s intended temperature rise range with a duct system which has an external static pressure within the allowable range as specified on ...

Page 3: ...nd to the regulations of the National Fire Protection Association NFPA publications the Standard for the Installation of Oil Burning Equipment NFPA 31 2001 and the Na tional Electrical Code ANSI NFPA 70 2002 or the lat est editions thereof Installation Location To prevent shortening its service life the furnace should not be used as a Construction Heater during the finishing phases of construction...

Page 4: ...e lowboy rear flue model only requires 3 inches from front casing of the furnace to the closet door The downflow horizontal furnace requires 22 inches from front casing of the furnace to the closet door 9 inches from flue pipe vent connector 3 inches from casing top 3 inches from any side of supply air plenum 3 inches above supply air ducts within 6 feet of fur nace For the downflow horizontal fur...

Page 5: ...ead the bolt through the burner mounting flange and into the open hole within the burner mounting plate See Figure 3 2 Install the flange gasket and the burner on the mounting plate threaded studs Using fasteners supplied in the parts bag with each furnace use two 2 or three 3 5 16 in brass hex nuts and flat washers as required secure the burner to the mounting studs on the burner mounting plate 3...

Page 6: ... QVHUW EXUQHU PRXQWLQJ EROW KHUH XW PRXQWLQJ VWXG IRU RUL RQWDO OHIW RUL RQWDO OHIW RUL RQWDO ULJKW 3 4 A downflow horizontal furnace rotated 180 or flipped end for end to reverse airflow direction in the horizontal configuration Correct locations for the fan limit control for horizontal left right furnace configuration ...

Page 7: ... CLEARANCE TO COMBUSTIBLE MATERIALS Furnace casing sides and rear 3 Front furnace casing to closet door1 8 Furnace flue pipe vent connector 9 Furnace casing top 3 Supply air plenum any side 3 Supply air ducts within 6 feet of the furnace 3 THV1MO87A936 48 V3 V5SA OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES ...

Page 8: ... 6 feet of the furnace 3 Notes 1 The Horizontal Downflow model requires 22 from the front casing of the furnace to the closet door 2 Adequate clearance from the supply end surface of the furnace casing to combustible materials are provided by the design of the accessory mounting base when used with the Horizontal Downflow furnace model applied in the Downflow configuration TDF1MO87A936 48 V3 V5SA ...

Page 9: ...LS Furnace casing sides and rear 3 Front furnace casing to closet door1 8 Furnace flue pipe vent connector 9 Furnace casing top 3 Supply air plenum any side 3 Supply air ducts within 6 feet of the furnace 3 TLF1MO87A936 48 V3 V5SA OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES ...

Page 10: ...ace casing to closet door1 8 Furnace flue pipe vent connector 9 Furnace casing top 3 Supply air plenum any side 3 Supply air ducts within 6 feet of the furnace 3 Notes 1 Lowboy Rear Flue model requires 3 from the furnace front casing to the closet door TLR1MO87A936 48 V3 V5SA OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES ...

Page 11: ...Installer s Guide 11 Cooling HeatPump Coil to Oil Furnace Transition Highboy Lowboy ONLY Cooling HeatPump Coil to Oil Furnace Transition Downflow Horizontal ONLY ...

Page 12: ...e other should be located near or in the floor b In buildings of unusually tight construction e g those having continuous water vapor barriers tightly fitting or weather stripped doors and windows and gasketed caulked or sealed outer wall joints and penetrations wherein infiltra tion and air exchange with the outdoors is very limited 0 35 air changes per hour or less pro vision must be made to pro...

Page 13: ...approved vent in accordance with these in structions An adequate chimney is one that is sealed and lined with the capability of producing a 04 WC flue draft and having the capacity to handle the amount of stack gases that are introduced into it A chimney with an internal construction of corrosion re sistant tile stainless steel or some other material that will withstand flue gas temperatures up to...

Page 14: ...ult local codes and authorities for specific minimum requirements For some installations it may be prudent to turn the furnace flue elbow 90 degrees clockwise with respect to the front of the furnace such that the elbow is open to the right hand side of the unit rather than upward Turning the flue elbow may better facilitate connec tion of the vent connector piping to the flue elbow on the highboy...

Page 15: ...of the furnace The vent connector pipe must be made of 24 gauge or thicker corrosion resistant steel The vent connector pipe should be as short as possible and installed so that it has a continuous rise from the furnace to the chimney The horizontal length of a connector to a natural draft chimney or vent serving a single appliance shall not be more than 75 percent of the height of the vertical po...

Page 16: ...raft regulator in the vent connector as close as possible to the flue outlet col lar of the furnace However always refer to the draft regulator manufacturer s installation instructions for application specific recommendations Power Side Wall Venting The manufacturer will NOT assume responsibility for damage to and deterioration of exterior building ma terials e g brick siding clapboards and etc in...

Page 17: ...lled between the furnace supply air outlet and the evaporator coil supply air inlet to prevent overheating of the evaporator coil drain pan See page 10 for spe cific layout and dimensions F 51 1 OVERHEATING HAZARD Failure to maintain a minimum of 3 separation from the furnace heat exchanger and the evaporator coil drain pan may cause drain pan damage If the furnace is used in connection with summe...

Page 18: ...s of the knockout openings to form a rectangle Using a punch or a large screwdriver and a hammer remove the knockouts and cut the return air opening in the casing Sheet metal shears or a power metal cutting tool will be required to cut the casing Position the open end of the filter rack to the front of the furnace to permit access for filter replacement Align the filter rack with the rectangular h...

Page 19: ... must install this plug on two pipe oil systems F 51 1 DO NOT install the bypass plug in the fuel unit if con nected to a one pipe oil system Failure to comply could cause fuel unit seal failure oil leakage and potential fire and injury hazard Fuel supply level with or above burner The burner is factory equipped with a single stage fuel unit Connect the fuel supply to the burner with a single supp...

Page 20: ...ervice line for shutting down and protecting the furnace and electri cal system Since the furnace is entirely pre wired at the factory it is only necessary to connect the building electrical ser vice lines to the two 2 pigtail wires extending from the fan center junction box The fan center is mounted inside the furnace burner compartment or mounted on the front exterior of the furnace in the case ...

Page 21: ...eating cir cuit RH then install a pilot duty rated 24 volt relay RLY00975 field supplied This relay is shown as R1 in the illustrations Consult the National Electrical Code ANSI NFPA 70 2002 for guidelines for proper wiring methods and materials for this circuit u SINGLE STAGE HEAT COOL WITH 24V RELAY NOTE Thermostat R terminal may be labeled as RC or RH SINGLE STAGE HEAT COOL WITH RH RC CIRCUIT N...

Page 22: ...ULPDU RQWURO 2 127 0 1 211 7 216 5 5RXWH HOHFWULFDO SRZHU FLUFXLW WKURXJK RXWVLGH IXUQDFH ZDOO DQG LQWR MXQFWLRQ ER DQG PDNH KLJK YROWDJH FRQQHFWLRQV LQVLGH ER DFFRUGLQJ WR WKH 1 DQG ORFDO FRGHV VARIABLE SPEED V3 V5 LOW VOLTAGE WIRING CONNECTIONS LOCATIONS 5 7 50267 7 9 5 63 2 851 6 1 67 22 1 5 2 6 1 67 5 21 7 21 5 21 67 96 2 851 2 5 5 5 WR 2 DQG 5 WR DUH DFWRU QVWDOOHG XPSHUV 5 2 851 5 35 0 5 ...

Page 23: ...7 22 1 7 9 5 5 2 7 2 67 5 21 7 21 5 21 67 96 2 851 5 2 5 5 WR 2 DQG 5 WR DUH DFWRU QVWDOOHG XPSHUV 5 2 851 5 35 0 5 5 7 50267 7 9 5 63 2 851 7 2 67 3 22 1 7 9 5 5 2 7 2 67 3 5 21 7 21 5 21 67 96 2 851 2 1RWH XW UHPRYH WKH IDFWRU LQVWDOOHG 5 WR MXPSHU DW WKH LQGRRU XQLW 5 1RWH 5 WR 2 DQG 5 WR DUH DFWRU QVWDOOHG XPSHUV 5 2 851 5 35 0 5 ...

Page 24: ...Installer s Guide 24 BAYSUB10ABASEAA dIMENSIONS Downflow Furnace Combustible Surface Mounting Base ...

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