Trane Symbio 210 Installation, Operation And Maintenance Manual Download Page 74

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BAS-SVX084A-EN

Appendix: Typical Trane Factory Wiring Diagrams

Figure 16.

Symbio 210 controller wiring for fan powered unit

J10

BI1

GROUND

AI3-DAT

AI2-SET

AI1-ZONE

GROUND

UI2

USB

J29 GROUND

J28 AO2/BI3

J27 GROUND

J26 AO1/BI2

J23

BO3

J22 24VAC

J21

BO2

J20 24VAC

J19

BO1

J18 24VAC

J17 GROUND

J16

24VAC

XFMR

J15 GROUND

SERVICE IMC

J11

UI1

IMC

SERVICE

TOOL

J12

LINK

J13

LINK

J14

Summary of Contents for Symbio 210

Page 1: ...nstallation starting up and servicing of heating ventilating and air conditioning equipment can be hazardous and requires specific knowledge and training Improperly installed adjusted or altered equip...

Page 2: ...otective Equipment PPE Required Failure to wear proper PPE for the job being undertaken could result in death or serious injury Technicians in order to protect themselves from potential electrical mec...

Page 3: ...arks All trademarks referenced in this document are the trademarks of their respective owners WARNING Follow EHS Policies Failure to follow instructions below could result in death or serious injury A...

Page 4: ...MS TP Link 18 Setting the Address 18 BACnet IP Communication Link 19 Wiring Guidelines 19 Wiring Best Practices 21 Setting the Symbio 210 Controller on a Daisy Chain BACnet IP Link 21 Setting the Sym...

Page 5: ...54 Diagnostics 54 Troubleshooting Procedures 55 Symbio 210 Controller Failure 55 Symbio 210 Controller Communication Loss 56 Wired Zone Sensor Failure 57 Wired Zone Sensor Setpoint Failure 59 Airflow...

Page 6: ...ol to the zones it is serving The VAV terminal supplies the correct amount of ventilation air When reheat is added it tempers the ventilation air to reduce the load on the air handler by sensing the d...

Page 7: ...losure NEMA 1 Pollution U L 840 Degree 2 Agency Compliance UL916 PAZX Open Energy Management Equipment UL94 5V Flammability UL2043 Plenum Rated Plastic enclosure versions without actuators only CE Mar...

Page 8: ...8 BAS SVX084A EN Overview Note Symbio 210e is the same dimensions at Symbio 210 Figure 2 Dimensions without actuator Figure 3 Dimensions Trane VAV factory version...

Page 9: ...to easily verify the operation of the unit and commission by exception An auto commissioning report can be generated with Tracer TU service tool Automatic Calibration The Symbio 210 controller is desi...

Page 10: ...r 0 10 Vdc Temperature 10 k thermistor Setpoint 189 to 889 Resistive 100 to 100 k Binary Open collector dry contact Low impedance relay contacts recommended Pulse Solid state open collector Minimum dw...

Page 11: ...istor 10k 77 F 25 C range 32 F to 122 F 0 C to 50 C AI2 Space setpoint potentiometer 1k from 50 to 90 F 10 to 32 2 C thumbwheel functionality supported AI3 Discharge air temperature 10k 77 F 25 C from...

Page 12: ...e proper output connections are correct as detailed in the Symbio 210 controller wiring section Verify that the tubing is properly connected to the differential pressure transducer Transformer Recomme...

Page 13: ...ac connector and the chassis ground are properly wired 2 Remove the lockout tagout from the line voltage power to the electrical cabinet 3 Energize the transformer to apply power to the Symbio 210 con...

Page 14: ...ed positive and terminal is negative to the unit casing ground It is important to include power consumption in the calculations The power consumption for cooling only Series F Models VariTrac and Vari...

Page 15: ...ot including actuator draw Trane F Series Air Damper Actuator Taken from Table 7 p 16 Total 9 5 VA 0 VA 0 3 VA 0 1 VA 1 0 VA 0 1 VA 4 0 VA 15 VA Below is an example VA draw calculation for a BACnet Zi...

Page 16: ...nce Best Practices and Troubleshooting Guide BAS SVX51 EN Wiring Guidelines Use 18 AWG Trane purple shielded communication wire for BACnet installations Link limit of 4 000 ft and 60 devices maximum U...

Page 17: ...ensor communication module Zone Sensor communication wiring length limits of 300 ft 100 m Note For more details refer to the BACnet Best Practices and Troubleshooting Guide BAS SVX51 EN Figure 4 BACne...

Page 18: ...ing Guide BAS SVX51 EN Setting the Address The three 3 rotary address dials on the Symbio 210 serve one or two purposes depending upon the network they are always used for the MAC Address which is som...

Page 19: ...T5e non shielded twisted pair Ethernet cable with RJ45 connectors for BACnet IP installations Cable length limit is 100 meters 328 feet Use daisy chain Figure 6 p 20 or home run topology Figure 7 p 20...

Page 20: ...ATOR BO 3 24 VAC BO 2 24 VAC BO 1 24 VAC OUT 24 VAC XFMR RX TX SERVICE TOOL STATUS SERVI C E UI 2 UI 1 BI1 AI 3 DAT AI 2 SET AI1 ZONE 2 1 24 VDC IMC 210e Symbio CONTROLLER GROUND ADDRESS 0 1 2 3 4 5 6...

Page 21: ...communication module Zone sensor communication wiring length limit of 328 feet 100 meters Setting the Symbio 210 Controller on a Daisy Chain BACnet IP Link Observe the following when setting up the S...

Page 22: ...ss they do not affect the BACnet Device ID BACnet Networks With a Tracer SC System Controller On BACnet networks with a Tracer SC system controller the Device ID for the Symbio210 controller can be so...

Page 23: ...ng applications Zone Sensor Wiring Duct Temperature Sensor Wiring p 25 Binary Wiring p 26 Note For more details about mounting wiring and configuringwireless zone sensors refer to the section Addition...

Page 24: ...t be controlled by a zone sensor that utilizes a standard 10K at 77 F thermistor for temperature outputs Field wiring for the zone sensors must meet the following requirements Use 18 to 22 AWG strande...

Page 25: ...The typical mounting position of the supply air sensor is upstream of the VAV unit and connected into the Symbio210 controller at AI3 and refer to the illustration below However the discharge air tem...

Page 26: ...nstallation Operation and Maintenance Manual BAS SVX04 for zone sensor installation instructions and terminal connections Occupancy Binary Input The occupancy binary input can be configured as normal...

Page 27: ...iceability The Symbio 210 controller has the following LEDs located on the front refer to Figure 9 Table 9 p 28 and Table 9 p 27 Marquee LED Communication status LEDs and IMC status LEDs Service butto...

Page 28: ...tatus shows down all of the time In addition check polarity and baud rate RX blinks yellow Blinks at the data transfer rate when the unit receives data from other devices on the link ON solid yellow i...

Page 29: ...ary outputs will not be activated Commanded ON As an example of commanded ON a command could be a manual command such as an override or a command could be from TGP2 based on a list of conditions that...

Page 30: ...rypting the firmware update file None normal operation 36 Update Success Done performing the firmware update None normal operation 37 Clearing Database Clearing the database None normal operation 38 V...

Page 31: ...no scfx file scfx file must be located at the root of the USB drive 32 Multiple Firmware Found Multiple firmware update files were found Too many scfx files on the thumb drive Can only have on scfx f...

Page 32: ...210 controller has four 4 valid occupancy modes that display under the operating status Occupied mode Unoccupied mode Occupied Standby mode and Occupied Bypass mode Heat Cool Status The heat cool stat...

Page 33: ...Displays default configured setpoint Discharge Air Temperature Shows the discharge air temperature input which is the temperature of the air leaving the VAV box DA Temperature Setpoint BAS Displays co...

Page 34: ...zone sensor thumbwheel setpoint is not being used this setpoint are added and subtracted from the Space Temperature Setpoint Default to determine the standby heating and cooling setpoints Space Tempe...

Page 35: ...h requires reading both the maximum and minimum airflows during balancing Two point balancing ensures greater accuracy over the entire range of air valve operation Airflow Gain The airflow gain is use...

Page 36: ...int Maximum Heat until the command changes The controller maintains the flow rate at the heating maximum airflow This is normally used with a rooftop unit with staged heat that needs a Max constant vo...

Page 37: ...ts The purpose of the test sequence is to minimize the labor required to commission the unit in the field The auto commissioning test does not require a flow sensor or a discharge or supply air temper...

Page 38: ...the results of the two point air valve calibration along with the Minimum and Maximum Air Flow Setpoints Discharge Air Reset Limits This box contains settings that are used for Dual max VAV boxes Whe...

Page 39: ...that the VAV unit will use remote heat before local heat Heat Control Type Electric Choices are Pulse Width Modulation Staged and SCR Chose the correct electric heat type Number of Reheat Stages PWM...

Page 40: ...n the controller is in the calibration sequence If auto calibration is disabled the air valve and water valve are not driven closed and the flow sensor zero flow voltage reading is not recorded Refer...

Page 41: ...upiedsetpoints The wider range reduces the demand for heating and cooling in the space When the communicated occupancy mode request is unoccupied the occupancy binary input signal if present does not...

Page 42: ...pied or standby offset being added to the communicated local or default setpoint the occupied standby cooling setpoint or the unoccupied cooling setpoint is used The outputs are controlled based on th...

Page 43: ...providing heat to the space If the heating capacity increases the air valve modulates further open to provide more hot air to the space Air Valve Control in Space Temperature Control Operation Air de...

Page 44: ...a very short cycle time to provide proportional control of heat output This allows for closer matching of heating capacity to the heating load resulting in more stable temperature control When the spa...

Page 45: ...o the space through ceiling mounted diffusers and then leaves the space through ceiling mounted return air grilles the buoyancy of this hot air will tend to cause some of the air to bypass from the su...

Page 46: ...heat control Local PI capacity loop Each stage represents an equal percent of total capacity 1 stage 100 2 stages 50 each PWM output Total capacity is limited by communicated supply heat control SCR e...

Page 47: ...maintain space temperature at the active cooling setpoint and the water valve is closed When the cooling load has decreased to the point where the air valve has reached Airflow Setpoint Minimum space...

Page 48: ...ot be adjusted in the field For units configured in the field the maximum flow should not be set higher than the nominal airflow of the VAV box Series Fan The series fan is always controlled as a one...

Page 49: ...le setpoint by 0 5 F 0 28 C Parallel Fan Start Based on Supply Airflow The parallel fan turns ON when the supply airflow falls below the configured parallel fan airflow enable setpoint or the supply a...

Page 50: ...alve only repositions itself in response to changes in inlet static pressure By using pressure independent control for ventilation purposes a constant volume of fresh air can be maintained regardless...

Page 51: ...on it is not recommended Staged Reheat Control Algorithm Integral Only An incremental form of the integral PID algorithm computes the desired level of reheat capacity The algorithm is run once every 1...

Page 52: ...protection The operation of freeze protection for local hot water heat depends on whether the controller is operating as a network controller or a stand alone controller Table 14 Unoccupied VFC contro...

Page 53: ...ulated airflow setpoint is less than 10 of the configured nominal airflow and the configured airflow tracking offset is less than zero the air valve is closed If the calculated airflow setpoint is les...

Page 54: ...is Off local hydronic and all remote heat is normal Low airflow ventilation flow control Normal Do not care Local electric heat is Off local hydronic is normal remote is Don t Care Supply air temperat...

Page 55: ...k inputs outputs for a short If controller still fails replace controller Note For Instructions on how to use Tracer TU refer to the Tracer TU Online Help and to the Tracer TU Service Tool User Guide...

Page 56: ...Use these switches to define a three digit address when the Symbio 210 controller is installed in a BACnet system for example 107 120 and so on whether with other Trane BACnet controls or controls fro...

Page 57: ...nals 1 and 2 Compare the resistance to the temperature refer to Table 16 p 58 The resistance value should be within 2 degrees near those measured with an accurate temperature measuring device If not r...

Page 58: ...shorted together and need to be replaced Table 16 Zone sensor temperature resistance Temperature oF Thermostat Thumbwheel Resistance Ohms a a Thumbwheel resistance checks are made at terminal 2 and 3...

Page 59: ...ing power to the Symbio 210 controller on XFMR 24 Vac input and It should measure 24 Vac 15 If the proper voltage is measured at the XFMR 24 Vac input and and there is no voltage at the and AI2 replac...

Page 60: ...is not possible Trane recommends pulling the transducer tubes off during the calibration process to simulate this e Select the Zero Air and Water Valve Start button on the Commissioning page Tracer TU...

Page 61: ...mulate no flow Read the transducer output voltage on P1 of the Symbio 210 controller between the green and the black wires with a voltmeter The voltage should be between 0 20 volts DC and 0 30 volts D...

Page 62: ...isconnecting the wires on the Symbio 210 controller on terminals AI3 and for a discharge air temperature sensor and measuring the Vdc It should be 5 Vdc If there is 2 6 3 0 Vdc at the Symbio 210 contr...

Page 63: ...is no voltage check up stream of controller to see were voltage has been interrupted Refer to the section Appendix Typical Trane Factory Wiring Diagrams p 73 WARNING Hazardous Service Procedures The m...

Page 64: ...re voltage has been interrupted Refer to the section Appendix Typical Trane Factory Wiring Diagrams p 73 Actuator motor has failed Check the incoming power to the Symbio 210 controller on XFMR 24 Vac...

Page 65: ...rride damper open Verify that the fan cycles ON Check BO to common It should have 24 Vac If it does not measure the power input to on XFMR 24 Vac input and of the Symbio 210 controller The supply volt...

Page 66: ...controller heating setpoint causing fan to cycle ON Lower the heating setpoint by 6 degrees and the fan will cycle OFF If the fan cycling is based on airflow the unit fan is energized whenever supply...

Page 67: ...ntegrity and bearing failure PSC Permanent Split Capacitor Variable Speed Motor Check If the PSC Variable speed motor control does not change the motor speed check the following Wires connected improp...

Page 68: ...correct binary output to common It should have 24 Vac If it does not measure the power input to on XFMR 24 Vac input and of the Symbio 210 controller The supply voltageshouldbebetween20 4and27 6Vac 2...

Page 69: ...the power input to XFMR 24 Vac input and of the Symbio 210 controller The supply voltage should be between 20 4 to 27 6 Vac 24 Vac cataloged However voltages at either extreme may result in system in...

Page 70: ...Water Failure In the event that the heat outputs do not energize check the following Zone temperature is at or above the heating setpoint Increase the Symbio 210 controller heating setpoint Verify th...

Page 71: ...switches to 999 3 Power up the Symbio 210 4 The green LED will be flashing code 45 which means within 30 seconds you must set the rotary switches to the intended normal value If the rotary switches ar...

Page 72: ...ing this restore In the event the Symbio 210 becomes unresponsive or the red LED is flashing code 12 or 18 youcan attempt to restore it by following the instructions below 1 Power down the Symbio 210...

Page 73: ...ing for single duct unit SERVICE IMC J11 J8 J10 J6 BI1 J5 GROUND J4 AI3 DAT J3 AI2 SET J1 AI1 ZONE J2 GROUND UI2 J7 UI1 IMC SERVICE TOOL USB J12 LINK J13 LINK J14 J29 GROUND J28 J27 GROUND J26 J23 BO3...

Page 74: ...ing for fan powered unit J8 J10 J6 BI1 J5 GROUND J4 AI3 DAT J3 AI2 SET J1 AI1 ZONE J2 GROUND UI2 USB J29 GROUND J28 AO2 BI3 J27 GROUND J26 AO1 BI2 J23 BO3 J22 24VAC J21 BO2 J20 24VAC J19 BO1 J18 24VAC...

Page 75: ...and Setup BAS SVX31 Rooftop VAV Systems Application Guide SYS AMP007 Tracer Graphical Programming 2 TGP2 Editor Online Help Tracer Graphical Programming TGP2 Application Guide BAS APG008 Tracer TU On...

Page 76: ...hout notice We are committed to using environmentally conscious print practices Trane by Trane Technologies NYSE TT a global climate innovator creates comfortable energy efficient indoor environments...

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