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March 2017 032-5094-1A-EN

Owner’s Manual

SmartGen® HSC940
Controller

Summary of Contents for SmartGen HSC940

Page 1: ...Note Graphics in this document are for representation only Actual model may differ in appearance March 2017 032 5094 1A EN Owner s Manual SmartGen HSC940 Controller...

Page 2: ...Contents Scope of Parameters 14 Enable Definitions of Programmable Output Ports 19 Defined Contents of Configurable Input Ports 21 Conditions of Crank Disconnect Selection 22 Parameter Settings 23 Com...

Page 3: ...r adopts large liquid crystal display LCD and selectable Chinese English Spanish and Russian interface with easy and reliable operation HSC940 genset controllers adopt microprocessor technology with p...

Page 4: ...ry Voltage VB V unit Charger Voltage VD V unit Hour count HC can accumulate to max 999999 hours Start times can accumulate to max 999999 times Protection automatic start stop of the genset ATS Auto Tr...

Page 5: ...C28V supply output Auxiliary Relay Output 2 5A DC28V supply output Auxiliary Relay Output 3 5A DC28V supply output Auxiliary Relay Output 4 5A DC28V supply output Steady state Speed Governing Rate 1 5...

Page 6: ...ontrast Auto Mode Pressing this key will set the module into AUTO mode Set Confirm Pressing this key will view set menu In parameter setting inter face press this key will shift cursor or confirm sett...

Page 7: ...e Alternator Failure and auxiliary inputs be configured to stabilise without triggering the fault As soon as this delay is over start idle delay is initiated if configured 7 During start idle delay un...

Page 8: ...s to high speed running automatically With high temperature low oil pressure over speed and abnormal voltage during generator running controller can protect genset to stop quickly please refer to No 3...

Page 9: ...g alarm and the alarm information will be displayed on the LCD 5 Battery Under Voltage When the controller detects that the battery voltage has fallen below the pre set value it will initiate a warnin...

Page 10: ...the pre set value it will initiate a shutdown alarm and the alarm information will be displayed on the LCD 6 Loss of Speed Signal When the controller detects the speed is 0 and the Loss of Speed Signa...

Page 11: ...uency is 0 it will initiate a shutdown alarm and the alarm information will be displayed on the LCD 13 Low Fuel Level When the controller detects that the fuel level is lower than the set value or the...

Page 12: ...1 5mm2 Connected with B via emergency stop button 4 Fuel 1 0mm2 Fuel relay output B is supplied by 3 terminal rated 5A 5 Crank 1 0mm2 Start relay output B is supplied by 3 terminal rated 5A Connected...

Page 13: ...ng line is recommend ed 19 S11 1 0mm2 Connect to stepper motor S11 and S12 are belong to one phase to the motor while S21 and S22 are belong to the other phase 20 S12 1 0mm2 21 S21 1 0mm2 22 S22 1 0mm...

Page 14: ...ore second power up when en gine start fail 8 Safety On Delay 1 60 s 10 Alarms for low oil pressure high temperature under speed under frequency voltage charge alt failure are inactive 9 Start Idle Ti...

Page 15: ...expired Gen Under Voltage shutdown alarm is active When set the value as 30V the controller does not detect under voltage signal 20 Under Speed Shut down 0 6000 r min 1000 When engine speed has falle...

Page 16: ...rm signal Only warning and not to shutdown the gener ator 28 Auxiliary Output 1 0 17 15 Factory default Choke Control 29 Auxiliary Output 2 0 17 2 Factory default Energized To Stop 30 Auxiliary Output...

Page 17: ...nnecting starter with engine Generator Frequency and Speed Sensor Each condition can be used alone and simultaneously to separating the start motor and genset as soon as possible See Table 4 51 Discon...

Page 18: ...0 90 35 The initial opening of the throttle after the genset is started 62 Proportional Gain 1 3000 1100 The regulated gain when the genset is running in rated speed 63 Integral Gain 1 3000 20 64 Dif...

Page 19: ...n be set as 360V 7 2 ENABLE DEFINITION OF PROGRAMMABLE OUTPUT PORTS Form 2 No Items Description 0 Not Used Output port is deactivated when Not Used is selected 1 Common Alarm Include all shutdown alar...

Page 20: ...crank disconnect speed 11 Fuel Pump Control Close when fuel level is lower than the Fuel Pump On value or when low fuel level warning input is active Open when fuel level is higher than the Fuel Pump...

Page 21: ...the gen erator and then stop it if the signal is deactivated and a high temperature situation occurs the controller will shut down the gen set without cooling down 6 Generator Closed input 7 Reserved...

Page 22: ...sensor is the magnetic equipment which be installed in starter for detecting flywheel teeth 3 When set as speed sensor must ensure that the number of flywheel teeth is as same as setting otherwise ove...

Page 23: ...ue otherwise over speed and under speed condition may occur simultaneously CAUTION Please set the generator frequency value as low as possible when cranking in order to make the starter be separated q...

Page 24: ...Recover the action of stop engine start e g Connect wire of fuel valve press start button again genset will start If everything goes well genset will normal run after idle running if idle run be set D...

Page 25: ...ical Application Diagram CAUTION Expand relay with high capacity in start and fuel output is recommend CAUTION Expand relay must be used in generator closed outputs Connection Between Controller and G...

Page 26: ...w turn anticlockwise until it reaches proper position 2 Pull the fixing clip backwards towards the back of the module ensuring two clips are inside their allotted slots 3 Turn the fixing clip screws c...

Page 27: ...7 terminal in controller while another side is hanging in air The else two signal wires are connected to No 17 and No 18 terminals in controller The output voltage of speed sensor should be within AC...

Page 28: ...is shutdown alarm Status of genset SYSTEM IN STOP MODE GENSET AT REST At rest status in stop mode SYSTEM IN MANUAL MODE GENSET AT REST At rest status in manual mode SYSTEM IN AUTO MODE GENSET AT REST...

Page 29: ...Information Description 4 SMS MANUAL MODE SMS MANUAL MODE OK Set as manual mode 5 SMS AUTO MODE SMS AUTO MODE OK Set as auto mode 6 SMS DETAIL Pass back information includes Working Mode Generator Vol...

Page 30: ...ts connections Shutdown Alarm in running Check related switch and its connections according to the informa tion on LCD Check auxiliary input ports Fail to start Check fuel oil circuit and its connecti...

Page 31: ...or storing in any medium by electronic means or other without the written permission of the copyright holder Applications for the copyright holder s written permission to reproduce any part of this pu...

Page 32: ...032 5094 1A EN 9 Mar 2017 We are committed to using environmentally conscious print practices 2017 Ingersoll Rand IR000000...

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