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Trane Sintesis RTAF HE, Manual

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Trane Sintesis RTAF HE Manual Download Page 1

RLC-SVX19J_SHORT-GB

RTAF SE/HE/XE/HSS/HSE/XSE/XSS
R134a, R513A, R1234ze
Air-cooled
Helical-rotary chillers
300 - 1900 kW

July 2020

Con

fi

 dential and proprietary Trane information

Original instructions

Sintesis chillers are part of the Trane Technologies EcoWise™ 
portfolio of products that are designed to lower their 
environmental impact with next-generation, low global warming 
potential (GWP) refrigerants and high effi ciency operation.

Summary of Contents for Sintesis RTAF HE

Page 1: ...kW July 2020 Confidential and proprietary Trane information Original instructions Sintesis chillers are part of theTraneTechnologies EcoWise portfolio of products that are designed to lower their envi...

Page 2: ...er to the general sales conditions of your localTRANE sales office Note Unit inspection in France Delay to send registered letter in case of visible and concealed damage is only 72 hours Loose Parts I...

Page 3: ...e shipment Do not remove damaged material from the receiving location Take photos of the damage if possible The owner must provide reasonable evidence that the damage did not occur after delivery Noti...

Page 4: ...n relays and wiring Water piping Flow switch Taps for thermometers and gauges Thermometers Water flow pressure gauges Isolation and balancing valves in water piping Vents and drain Waterside pressure...

Page 5: ...sonal Short XSS Digit 13 Agency listing C CE Marking Digit 14 Pressure vessel code 2 PED Pressure equipment directive D Australian code Digit 15 Acoustic level X Standard noise SN L Low noise LN A AC...

Page 6: ...stant delta P T Variable Speed Pump Constant deltaT Digit 38 Open for future use X Digit 39 Open for future use X Digit 40 Power socket X None P Included 230V 100W Digit 41 Factory tests X No final pe...

Page 7: ...ssor nameplate is located on each compressor Unit Nameplate The unit nameplate provides the following information Unit model and size description Unit serial number Identifies unit electrical requirem...

Page 8: ...ed for operation maintenance panel access and airflow NO OBSTRUCTIONS ABOVE UNIT 2 For installations with obstructions or multiple units refer toTrane office for Close Spacing and Restricted Airflow a...

Page 9: ...ting bolts at this time See the isolators submittals for isolators location maximum weights and isolators diagrams 2 Align the mounting holes in the base of the unit with the threaded positioning pins...

Page 10: ...l freeze To avoid free cooling coil damage If the building loop needs to be charged with water for testing purposes isolate free cooling coils by closing free cooling service shut off valve and modula...

Page 11: ...eliminators Shutoff isolation valves Thermometers if desired temperature readings available on chiller controller display Clean out tees Pipe strainer Pi Pressure gauge FT Water Flow Switch T1 Evapor...

Page 12: ...terbox prevents vacuum by removing air from evaporator for complete drainage Drain connections and vents are also provided on header pipes for use when free cooling option Evaporator configuration var...

Page 13: ...essure Relief Valves Install a water pressure relief valve in the evaporator inlet piping between evaporator and the inlet shutoff valve Water vessels with close coupled shutoff valves have high poten...

Page 14: ...valve Temperature sensor Note A pressure switch device to detect lack of water is not included in the pump package Installation of this type of device is highly recommended to avoid sealing damage due...

Page 15: ...conditions It may vary from 30 C to 61 C For details performance consult Order Write Up Flow switch The flow switch is fitted on water line to monitor a to low water flow through theTotal Heat Recover...

Page 16: ...e cooling will be enabled whenever the outdoor temperature is below the evaporator entering water temperature The operating logic is described below The free cooling system operates combined with the...

Page 17: ...ree Cooling Figure 8 Flow chart Free Cooling Direct free cooling version Note glycol free cooling chilled water setpoint should be in the range of 4 C 20 C Water Glycol mixture is filled on the free c...

Page 18: ...e Cooling offset is an adjustable parameter to make free cooling active If free cooling function is enabled free cooling becomes the 1st stage of cooling Free cooling is the first stage to engage for...

Page 19: ...the customer and installed at the unit inlet Unit is shipped without glycol content on the free cooling circuit Free cooling loop venting must be performed by using Manual override mode to run the fre...

Page 20: ...Direct Free Cooling option Glycol percentage should be based on freeze avoidance requirements The glycol solution requires an inhibitor package to be carefully chosen with the aid of a qualified water...

Page 21: ...during monthly maintenance operation when free cooling is continuously OFF to avoid possible glycol cristalization Pump Override function is located inTD7 via Button Settings Manual Control Settings...

Page 22: ...endent on past running conditions and present temperature measured ON if entering OR leaving water temperature LWTC for 16 2 C sec OFF again if water temperature LWTC for 30 min OR 2 Freeze inhibitor...

Page 23: ...see Adaptive Frequency Drive AFD3 Capacitor Discharge and BAS SVX19B E4 Hazardous Voltage Pressurized Burning Fluid Before removing compressor terminal box cover for servicing or servicing power side...

Page 24: ...mps Starting Amps of the largest compr RLA of 2nd compr RLA of all fans control Compressor Power factor Disconnect switch size A Short Circuit Rating for all sizes 35 kA For the control of every unit...

Page 25: ...Supply The evaporator shell is insulated from ambient air and protected from freezing for temperature down to 20 C by two thermostatically controlled immersion heaters combined with evaporator pumps a...

Page 26: ...Installer Supplied Components Alarm and Status Relay Outputs Programmable Relays See RTAF User Guide for alarm and status relay outputs EDLS and ECWS Analog Input Signal Wiring Details See RTAF User G...

Page 27: ...e service valve 9 Liquid shut off valve 10 Filter drier 11 Electronic expansion valve 12 Sight glass 13 Relief valve 14 Service valve 15 Oil line solenoid valve 16 Oil filter 17 Suction service valve...

Page 28: ...ndensed inside the microchannel states 2b to 3b Refrigerant flow through the system is balanced by an electronic expansion valve states 3b to 4 Refrigerant Cycle with Economizer Liquid refrigerant eit...

Page 29: ...crochannel tubes and two refrigerant manifolds Coils can be cleaned with high pressure water see Condenser Coils MCHE maintenance for instructions The condenser coil has an integral subcooling circuit...

Page 30: ...s specific information you need on a day to day basis like setpoints limits diagnostic information and reports Day to day operational information is presented at the display Logically organized groups...

Page 31: ...air temperature based on wind speed lower than 2m s Maximum ambient operation is for unit at 12 C 7 C operating conditions It is not possible to have a unit operating low and high ambient For specifi...

Page 32: ...n 10 Reapply power to complete the procedures 11 Prove all Interlock and Interconnecting Wiring Interlock and External as described in the Electrical Installation section 12 Check and set as required...

Page 33: ...is will damage the shaft seal Always fill the system with diluted solution Maximum concentration of glycol is 45 for unit with pump package If the chiller is installed in a humid environment or a loca...

Page 34: ...user guide for instruction on settings CAUTION To prevent compressor damage do not operate the unit until all refrigerant valves and oil line service valves are opened IMPORTANT A clear sight glass a...

Page 35: ...that is stuck open A restriction in the line can sometimes be identified by a noticeable temperature differential between the two sides of the restriction Frost will often form on the line at this poi...

Page 36: ...ot contain glycol to prevent any risk of evaporator freeze up Refer to charts 1 and 2 Extended Shutdown Procedure The following procedure is to be followed if the system is to be taken out of service...

Page 37: ...llowing recommendedTrane operation maintenance and service procedures with specific attention to the following 1 Refrigerant used in any type of air conditioning or refrigerating equipment should be r...

Page 38: ...peration water fl ow to be within allowed operating range A fully loaded chiller is highly recommended for a successful operation In case the technician is not able to ensure a 2 circuit fully loaded...

Page 39: ...see general data table 9 Install the new filter element in the filter housing 10 Inspect the flange gasket and replace it with a new one if damaged 11 Install the flange and torque the bolts to 19 22...

Page 40: ...the need for oil charge 1 Some services procedures may result in loss of small quantities of oil that must be replaced oil analysis compressor filter replacement re tubing the evaporator and so forth...

Page 41: ...the required amount of oil into the unit Note the compressor filter has an internal shutoff valve that will prevent oil from entering the compressor while the compressor is not running Therefore there...

Page 42: ...a service valve on the suction line and on the evaporator Use these valves to vacuum the compressor 10 Open the oil line shutoff valve Sever damage to the compressor can result if the oil line shutof...

Page 43: ...ing remote disconnects before servicing Follow proper lockout tagout procedures to ensure the power cannot be inadvertently energized Failure to disconnect power before servicing could result in death...

Page 44: ...r must be cleaned and checked regularly Lubrication The pump shaft seal does not require any special maintenance Visual leakage check are however required Distinctly visible leakage will require an ex...

Page 45: ...1A Running Status Starts Running Time Hr min Oil Pressure kPa Compressor 1B Running Status Starts Running Time Hr min Oil Pressure kPa Motor 1A Active Demand Limit Setpoint Average Motor Current Perc...

Page 46: ...x x x x xxx 7 x x x x x xxx 8 x x x x x xxx 9 x x x x x xxx 10 x x x x x xxx x over 10 every year every year every year 2 x every year 3 every year every 3 years 40 000 h This timetable is applicable...

Page 47: ...e period designated The inspections will be conducted at agreed upon intervals andTrane Service First will submit a written report to the customer after each inspection These reports will indicate any...

Page 48: ...n please visit trane com or tranetechnologies com Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice We are...

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