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Installation

14

 GUNE-SVX001A-EN

Pipe Installation

1.

Install the gas piping in accordance with applicable 
local codes.

2. Check gas supply pressure. Each duct furnace must be 

connected to a manifold pressure and a gas supply 
capable of supplying its full rated capacity as specified 
in 

Table 4

. A field LP tank regulator must be used to 

limit the supply pressure to a maximum of 14 inches 
wc (3.5 kPa). All piping should be sized in accordance 
with the latest edition of ANSI Standard Z223.1 
(NFPA 54), National Fuel Gas Code; in Canada, 
according to CSA B149. See 

Table 1, p. 8

 and 

Table 4

 

for correct gas piping size. If gas pressure is excessive 
on natural gas applications, install a pressure 
regulating valve in the line upstream from the main 
shutoff valve.

3. Adequately support the piping to prevent strain on the 

gas manifold and controls.

4. To prevent the mixing of moisture with gas, run the 

take-off piping from the top, or side, of the main.

5. Standard duct furnaces, optional two-stage and 

modulation units are supplied with a combination 
valve which includes:

a. Manual “A” valve

b. Manual “B” valve

c. Solenoid valve

d. Pressure regulator

Pipe directly into the combination valve (see 

Figure 8, 

p. 15

).

6. Gas valve has a pressure test post requiring a 3/32-inch 

hex head wrench to read gas supply and manifold 
pressures. Open 1/4 turn counterclockwise to read, 
turn clockwise to close and re-seat. A 5/16-inch ID hose 
fits the pressure post.

7.

Provide a drip leg in the gas piping near the gas duct 
furnace. A ground joint union and a manual gas shutoff 
valve should be installed ahead of the unit heater 
controls to permit servicing. The manual shutoff valve 
must be located external to the jacket (see 

Figure 8

).

8. Make certain that all connections have been 

adequately doped and tightened.

Table 4.

Gas pipe size

(a)

Nominal 

Iron 
Pipe 

Size (in)

Internal 

Diameter 

(in)

Length of Pipe, feet (meters) 

10

20

30

40

50

60

70

80

90

100

125

150

175

200

(3.0) (6.1) (9.1) (12.2) (15.2) (18.3) (21.3) (24.4) (27.4) (30.5) (38.1) (45.7) (53.3) (61.0)

 1/2

0.622

175

120

97

82

73

66

61

57

53

50

44

40

37

35

(4.96) (3.40) (2.75) (2.32) (2.07) (1.87) (1.73) (1.61) (1.50) (1.42) (1.25) (1.13) (1.05) (0.99)

 3/4

0.824

360

250

200

170

151

138

125

118

110

103

93

84

77

72

(10.2) (7.08) (5.66) (4.81) (4.28) (3.91) (3.54) (3.34) (3.11) (2.92) (2.63) (2.38) (2.18) (2.04)

1

1.049

680

465

375

320

285

260

240

220

205

195

175

160

145

135

(19.3) (13.2) (10.6) (9.06) (8.07) (7.36) (6.80) (6.23) (5.80) (5.52) (4.96) (4.53) (4.11) (3.82)

1-1/4

1.380

1400

950

770

660

580

530

490

460

430

400

360

325

300

280

(39.6) (26.9) (21.8) (18.7) (16.4) (15.0) (13.9) (13.0) (12.2) (11.3) (10.2) (9.20) (8.50) (7.93)

1-1/2

1.610

2100

1460

1180

990

900

810

750

690

650

620

550

500

460

430

(59.5) (41.3) (33.4) (28.0) (25.5) (22.9) (21.2) (19.5) (18.4) (17.6) (15.6) (14.2) (13.0) (12.2)

2

2.067

3950

2750

2200

1900

1680

1520

1400

1300

1220

1150

1020

950

850

800

(112)

(77.9) (62.3) (53.8) (47.6) (43.0) (39.6) (36.8) (34.5) (32.6) (28.9) (26.9) (24.1) (22.7)

2-1/2

2.469

6300

4350

3520

3000

2650

2400

2250

2050

1950

1850

1650

1500

1370

1280

(178)

(123)

(99.7) (85.0) (75.0) (68.0) (63.7) (58.0) (55.2) (52.4) (46.7) (42.5) (38.8) (36.2)

3

3.068

11000

7700

6250

5300

4750

4300

3900

3700

3450

3250

2950

2650

2450

2280

(311)

(218)

(177)

(150)

(135)

(122)

(110)

(105)

(97.7) (92.0) (83.5) (75.0) (69.4) (64.6)

4

4.026

23000 15800 12800 10900

9700

8800

8100

7500

7200

6700

6000

5500

5000

4600

(651)

(447)

(362)

(309)

(275)

(249)

(229)

(212)

(204)

(190)

(170)

(156)

(142)

(130)

Notes:

 1.

Determine the required ft

3

/h by dividing the input by 1,000. 

For SI/metric measurements: convert Btu/h to kW. Multiply the unit’s inputs (kW) by 0.0965 to determine m

3

/h.

 2.

For natural gas

:

 select pipe size directly from the table.

 3.

For propane gas: multiply the ft

3

/h value by 0.633; then, use the table. 

Refer to the metric conversion factors listed in 

“General Safety Information,” p. 3

 for SI Unit measurement conversions.

(a) Maximum capacity of pipe in ft

3

/h of gas (m

3

/h) for gas pressures of 0.5 psig (3.5 kPa) or less, and a pressure drop of 0.5 in. wc (124.4 Pa), based on 

a 0.60 specific gravity gas.

Summary of Contents for GUNE

Page 1: ...c knowledge and training Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in th...

Page 2: ...and your local state electrical codes WARNING Personal Protective Equipment PPE Required Installing servicing this unit could result in exposure to electrical mechanical and chemical hazards Before in...

Page 3: ...lane hangars when installed in accordance with current ANSI NFPA No 409 and in public garages when installed in accordance with current NFPA No 88A and NFPA No 88B If installed in Canada the installat...

Page 4: ...e service panel and the heater To ensure a proper ground the grounding means must be tested by a qualified technician Do not insert fingers or foreign objects into the heater or its combustion air mov...

Page 5: ...de 12 Gas Pipe Sizing 13 Pipe Sizing 13 Pipe Installation 14 Venting 16 Venting for Power Vented Duct Furnaces Category III 16 Vertically Vented Duct Furnaces Category III 17 Horizontally Vented Duct...

Page 6: ...nic Modulating w Room Sensing J Electronic Modulating w Duct Thermostat L Electronic Modulation w External 4 20 mA Input M Electronic Modulation w External 0 10 Vdc Input T Single Stage Direct Spark I...

Page 7: ...t Furnace is a factory assembled power vented and low static pressure type duct furnace with a low profile cabinet The duct furnace can also be easily field converted to separated combustion The desig...

Page 8: ...33 5 33 5 33 5 831 831 831 851 851 851 851 F Flue Size Diameter 5 5 5 6 6 6 6 127 127 127 152 152 152 152 G Air Inlet Size Diameter 5 5 5 6 6 6 6 127 127 127 152 152 152 152 Gas Inlet Natural Gas inc...

Page 9: ...ations between 0 and 2 000 feet 610m 2 For unit installations in U S A above 2 000 feet 610 m the unit input must be field derated 4 percent for each 1 000 feet 305 m above sea level refer to local co...

Page 10: ...by a partition not less than 18 inches 457 mm high Refer to the latest edition of NFPA 88A Parking Structures In Canada installation must be in accordance with the latest edition of CSA B149 Installat...

Page 11: ...ibration Air Flow The installation is to be adjusted to obtain an air throughput within the range specified on the appliance rating plate Combustion Inlet Air Ventilation Inlet Air From Another Room I...

Page 12: ...reen and block off plate locations once the unit has been flipped However due to combustion noise it is recommended to keep the air inlet screen on top for overhead installations Important If unit acc...

Page 13: ...on for use with propane bottled gas must be made by a qualified LP gas dealer or installer He She will ensure that proper joint compounds are used for making pipe connections that air is purged from l...

Page 14: ...ze in Internal Diameter in Length of Pipe feet meters 10 20 30 40 50 60 70 80 90 100 125 150 175 200 3 0 6 1 9 1 12 2 15 2 18 3 21 3 24 4 27 4 30 5 38 1 45 7 53 3 61 0 1 2 0 622 175 120 97 82 73 66 61...

Page 15: ...Damage Do not over tighten the inlet gas piping into the valve This may cause stresses that will crack the valve Figure 8 Pipe installation standard controls Table 5 Gas supply pressure a a Applicabl...

Page 16: ...rom the venter outlet before installing an elbow in the vent system An elbow should never be attached directly to the venter Any run of single wall vent pipe exposed to cold air or passing through an...

Page 17: ...ew elbows as possible 5 Avoid running vent pipe through unheated spaces 6 When this cannot be avoided insulate the pipe to prevent condensation of moisture on the walls of the pipe 7 Do not damper the...

Page 18: ...sance or hazard or could be detrimental to the operation of regulators relief valves or other equipment Figure 10 p 19 and Table 7 p 17 for vent terminal height and snow consideration requirements 6 T...

Page 19: ...Vertical Flue Height 1 4 per foot Min Slope 21 mm m Thimble Roof Use Insulated Stack Outdoors Approved Vent Terminal Figure 10 Horizontally vented Category III standard combustion D9378B Condensate Dr...

Page 20: ...ameter stated in these instructions 5 Long runs of single wall combustion air piping passing through an unheated space may require insulating if condensation becomes noticeable 6 The combustion air sy...

Page 21: ...stems longer than 5 feet 1 5 m the system must be supported from overheard building structures at 4 feet 1 22 m maximum intervals in the United States and at 3 feet 1 m maximum intervals in Canada 9 T...

Page 22: ...Leg and Cleanout Cap Roof Flashing Breidert Type L or Fields Approved Terminal 10 ft 3 04m Min to Wall or Adjoining Building 2 ft 609m Min Plus Max Snow Depth for Area 3 ft 1m Min Plus Max Snow Depth...

Page 23: ...Installation GUNE SVX001A EN 23 Figure 14 Vertical arrangement single wall vent system to single wall termination Figure 15 Horizontal arrangement single wall vent system to single wall termination...

Page 24: ...Installation 24 GUNE SVX001A EN Figure 16 Vertical arrangement single wall vent system to double wall termination Figure 17 Horizontal arrangement single wall vent system to double wall termination...

Page 25: ...Outside walls or areas where drafts may affect the operation of the control 2 Hot Areas Areas where the sun s rays radiation or warm air currents may affect the operation of the control 3 Dead Areas A...

Page 26: ...al Connections 26 GUNE SVX001A EN Figure 21 Tubular duct furnaces equipped with natural gas or propane LP gas single stage Figure 22 Tubular duct furnaces equipped with natural gas or propane LP gas t...

Page 27: ...mperature of the space being heated The thermostat must be mounted on a vertical vibration free surface free of air currents and in accordance with the furnished instructions also refer to Electrical...

Page 28: ...ust be maintained for proper operation of the duct furnace If the duct furnace is equipped with a pressure regulator on the combination gas valve follow Step 1 through Step 4 above If the duct furnace...

Page 29: ...2 2292 96 3 001 4 000 916 1 220 2 9 722 8 4 2092 92 4 001 5 000 1 221 1 525 2 7 673 7 7 1918 88 5 001 6 000 1 526 1 830 2 4 598 7 0 1744 84 6 001 7 000 1 831 2 135 2 2 548 6 4 1594 80 7 001 8 000 2 1...

Page 30: ...owed when the equipment was installed Have all field installed controls been installed Do you understand all the controls on this equipment If not contact your wholesaler or rep DO NOT START this equi...

Page 31: ...ir inlet for blockage debris Clear if any found 7 Reassemble the duct furnace by replacing all parts in reverse order 8 Complete the appropriate unit start up procedure as given in the Operation secti...

Page 32: ...lar duct furnace component index 1 Vestibule panel tube assembly heat exchanger 2 Manifold 3 Manifold bracket sub assembly 4 Inshot burner 5 Burner orifice 6 Gas valve 7 Gas inlet pipe 8 Gas inlet gro...

Page 33: ...nd the following information to your local representative if further assistance is needed contact the manufacturer s customer service department Unit number Serial number Part description and number a...

Page 34: ...logged main burners Clean main burner ports Misaligned orifices Replace manifold assembly Insufficient combustion air Refer to Clearances p 10 and Venting p 16 to ensure unit is properly mounted and v...

Page 35: ...inal strip R and W Shorted circuit Check thermostat circuit for shorts or any staples piercing wires Defective thermostat If thermostat is calling after set point has been satisfied replace Defective...

Page 36: ...or 24 V on terminals R and W1 on terminal strip Loose wiring or connection Check all wiring in the power vent circuit to ensure good connection including neutral Motor overload protection is tripping...

Page 37: ...tus Indicates Check Repair Slow Flash Control OK no call for heat Not Applicable Fast Flash Control OK call for heat present Not Applicable Steady Off Internal control fault or no power 1 Line voltage...

Page 38: ...drocarbons precipitated in the air to any workmanship of the installer of the Product This limited warranty is conditional upon advising the installing contractor who in turn notify the distributor or...

Page 39: ...lio of advanced controls and HVAC systems comprehensive building services and parts For more information visit www Trane com Trane has a policy of continuous product and product data improvement and r...

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