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Trane FD145ALFR000C, Installation Operation & Maintenance

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Trane FD145ALFR000C Installation Operation & Maintenance Download Page 5

Pub. No. 18-HE53D1-7

Numbers in [brackets] are for 50 Hz international systems.

5

Installer’s Guide

Step 2:

 Rotate the door to fully remove from the air

cleaner. See Figure 11.

Figure 11 Door Rotation

REINSTALLING THE POWER DOOR:

Step 1:

 Hold door so that tabs are aligned with slots in

cabinet as shown in Figure 12.

Step 2:

 Insert tabs into cabinet slots.  Edge of door should fit

into channel against gasket (see detail).  See Figure 13.

Step 3:

 Rotate door to closed position.  Ensure ends of

door overlap the cabinet (see detail).  See Figure 14.

Step 4:

 Rotate latches to secure door as shown in Figure 15.

Figure 12 Aligning door tabs

Figure 13 Inserting door tabs into cabinet slots

Figure 14 Rotating Door Closed

Figure 15 Door Latch Detail

Figure 16  Installation Details

D. INSTALLATION GUIDELINES

UPFLOW FURNACE AND UPFLOW AIR
HANDLER INSTALLATION
DOWNFLOW AIR HANDLER INSTALLATION

1. Rotate the two quarter turn latches  on the Power Door

outward then rotate the Power Door to remove it from
the cabinet. See Door Operation Section C. Remove
the PRE-FILTER, FIELD CHARGER, and both COL-
LECTION CELLS. Set the components aside until the
cabinet is installed and the indoor unit is in place.

2. Install the self-adhesive gasket material on the side of

the air cleaner cabinet flange that will mate with the
indoor unit. This flange has a double set of holes. See
Figure 16.

3. On a protective pad, lay the indoor unit on its side.

4. Position the air cleaner on the return opening of the

indoor unit with the air cleaner cabinet gasket against
the indoor unit.  Check that the front of the air cleaner
cabinet is facing the front of the indoor unit.

5. Align the rear of the air cleaner flush with the rear of

the indoor unit.

6. Align the sides of the cabinet with the sides of the unit.
7. The front of the cabinet will NOT align flush with the

front of the unit.

8. Securely fasten the unit using the self-tapping sheet

metal screws provided. See Figures 16.

Rotate door away from unit to remove

Rotate door away from unit to remove

Air Cleaner

Gasket

Cabinet Edge

Use inner double 
set of mounting 
holes.

Install gasket material.

Cut to length required.

Summary of Contents for FD145ALFR000C

Page 1: ...property and is to remain with this unit Please return to service information pack upon completion of work Installation Operation Maintenance Upflow Furnace Models FD145ALFR000C FD175ALFR000C FD210ALFR000C FD245ALFR000C 18 HE53D1 7 WARNING This information is for use by individuals having adequate backgrounds of electrical and mechanical experience Any attempt to repair a central air conditioning ...

Page 2: ...ner 6 TRANSFORMER supplies 24 Volts to the indoor unit and air cleaner not included with 50 Hz units 7 24VOLTPOWER CONTROLCABLE 8 GASKET LITERATUREANDHARDWAREPACKET 9 UPFLOW AIR HANDLER BAFFLE This baffle is only included with Air Handler models See note below NOTE Be careful not to discard the baffle It is located under the collection cells in the shipping box Check carefully for any shipping dam...

Page 3: ...he air cleaner to air handler furnace or ductwork please keep screws out of the circled areas The door attaches to the slots in these locations Figure 7 Avoiding Screw Interference Furnace or air handler Air Cleaner Return Air Air cleaner cabinet must align with furnace or air handler cabinet to prevent air cleaner cabinet deflection Joist or Rafter Supply Coil Furnace R A Duct Air Cleaner Return ...

Page 4: ...pproximately 20 angle should be allowed space permitting 9 Seal all joints in the return air system to prevent dust from entering the air stream NOTE Do NOT use a silicon based sealant This causes a coating on the FIELD CHARGER pins that will decrease the efficiency of the air cleaner Figure 8 Airflow Direction Airflow Direction Arrow Select a location that meets the following 1 The face of the ce...

Page 5: ...r to remove it from the cabinet See Door Operation Section C Remove the PRE FILTER FIELD CHARGER and both COL LECTION CELLS Set the components aside until the cabinet is installed and the indoor unit is in place 2 Install the self adhesive gasket material on the side of the air cleaner cabinet flange that will mate with the indoor unit This flange has a double set of holes See Figure 16 3 On a pro...

Page 6: ...d be positioned on the leaving air side of the air cleaner cabinet opposite the power door Ensure that the bracket is located correctly inside the air cleaner enclosure so that the baffle or screws do not interfere with the filter cell installation See Figure 17 inset NOTE The upflow air handler baffle is required to protect the air cleaner in the event of a drain pan overflow This baffle is requi...

Page 7: ...ents aside until the cabinet is installed and the indoor unit is in place 2 Install the self adhesive gasket material on the side of the air cleaner cabinet flange that will mate with the indoor unit This flange has a double set of holes See Figure 21 3 On a protective pad lay the indoor unit on its side Position the furnace with the return air side of the cabinet facing up 4 Align the bottom of t...

Page 8: ...Trane American Standard Heating Air Conditioning oil furnaces will require an accessory Transformer KIT BAYTRANS12024 to power the air cleaner Do NOT replace air handler transformer with the transformer supplied with the air cleaner NOTE Provide adequate strain relief for the low voltage cable at the indoor unit NOTE Wiring penetration must be sealed CAUTION DO NOT attach the power control cable t...

Page 9: ...trol box cover 4 Locate the red jumper wire which is attached from EAC to R on the Communicating Systems PCB Confirm it is connected If there is not a jumper wire installed then one must be installed in this location in order for the air cleaner to function properly 5 Replace the Communicating control box cover 6 Locate the white wire coming from the Communicating System Air Handler PCB labeled EA...

Page 10: ...e 10 Remove the EAC H 115VAC EAC N wires white and black out of the junction box and pull them through the grommet in the blower deck Attach two supplied 1 4 insulated female quick connect terminals by stripping the wires and crimping the terminals onto the wires Attach these wires to the 115V terminals of the 35VA transformer as shown in the diagram 11 Connect the terminal to the 24V terminal on ...

Page 11: ...nnect terminal to the blue wire and the green wire 9 Attach the blue wire from the air cleaner wiring harness to the open tab on the piggyback terminal supplied in the BAYACCECOMM101 Attach piggyback terminal to the 35VA transformer terminal C Common 10 Insert the 12 blue stripped wire under the terminal strip screw marked B C on the IFC control board If the applica tion also includes an outdoor u...

Page 12: ...nd RH together Oil burner primary TT contacts must be isolated using field supplied relay RLY00925 or equivalent NOTE 3 The black wire Bk from ACCE unit must be connected to chassis ground to ensure proper operation R1 R1 THERMOSTAT AIR CLEANER AIR CLEANER VARIABLE SPEED OIL FURNACE TO AIR CLEANER OIL BURNER PRIMARY NOTE 3 NOTE 2 NOTE 2 NOTE 1 Y Y1 Y Y2 R RC R RC G W1 B RH G W1 BCC T T R O BR G W ...

Page 13: ...he FIELD CHARGER in the SET UP mode NOTE There is a 10 12 minute delay after the indoor fan operates before the air cleaner starts to operate each time the power to the air cleaner is turned off on This can be bypassed by going into and then out of the SET UP mode G SET UP MODE A combination of RED YELLOW and GREEN LED s are used to indicate the following settings See Figure 25 The three GREEN LED...

Page 14: ...or ozone concentrations should not exceed 50 parts per billion H MAINTENANCE CAUTION Before cleaning the coil or ducts in the air handler or furnace remove the COLLECTION CELLS FIELD CHARGER and PRE FILTER from the air cleaner Chemicals used during the cleaning of the air handler furnace or ductwork can damage the air cleaner components and degrade the performance of the air cleaner For maximum ef...

Page 15: ...ry settings 1 Using a vacuum hose vacuum in even strokes across the length of the PRE FILTER After vacuuming the entire PRE FILTER using even strokes going in one direction repeat the process using even strokes going in the opposite direction as shown in Figure 33 NOTE Do NOT replace the plastic PRE FILTER with a metal type PRE FILTER A metal PRE FILTER will cause reduction in efficiency and poten...

Page 16: ...ficiency REPLACING THE PRE FILTER AND COLLECTION CELLS INTO THE AIR CLEANER 1 Replace the PRE FILTER into the air cleaner Ensure that the AIRFLOW indicator arrow on the PREFILTER is pointing in the same direction as the AIRFLOW indicator arrow on the air cleaner cabinet as shown in Figure 35 2 Reinstall the COLLECTION CELLS into the air cleaner Ensure the handles on both of the COLLECTION CELLS ar...

Page 17: ...ll Identification Alternate Cleaning option for homeowners with 200 or 200 1 COLLECTION CELLS ONLY Vacuuming the PRE FILTER and COLLECTION CELLS restores them to a high efficiency However some environmental conditions like tobacco smoke cause the COLLECTION CELLS to need to be washed with water Washing the COLLECTION CELLS is acceptable ONLY if the COLLECTION CELL has a 200 200 1 embossed or writt...

Page 18: ...ation will be displayed as long as the fault condition remains If the fault is no longer present the system will return to normal operation and no longer display the fault indication Even if the fault has been cleared a log of the last 3 faults is recorded REPETITIVE ARC FAULT INDICATION If the unit detects 10 consecutive run cycles where an arc occurs during the cycle it will go into a lock out p...

Page 19: ... A B 27 24 13 16 Front of Cabinet Side View OUTLINE DRAWING FOR UPFLOW FURNACES Dimensions all dimensions in inches 2 8 I OUTLINE DRAWINGS UPFLOW FURNACE MODEL NUMBERS ifD Air Cleaner A B multiple piece cabinet B one piece cabinet FD145ALFR000C 14 5 11 9 12 FD175ALFR000C 17 5 14 9 15 FD210ALFR000C 21 0 18 4 18 5 FD245ALFR000C 24 5 21 9 22 May be A or T ...

Page 20: ...ide View 21 CABINET DEPTH ADD DOOR DEPTH FOR TOTAL Dimensions all dimensions in inches 2 8 OUTLINE DRAWING FOR DOWNFLOW FURNACES DOWNFLOW FURNACE MODEL NUMBERS ifD Air Cleaner A B multiple piece cabinet B one piece cabinet FD14DALFR000C 14 5 11 9 12 FD17DALFR000C 17 5 14 9 15 FD21DALFR000C 21 0 18 4 18 5 FD24DALFR000C 24 5 21 9 22 May be A or T ...

Page 21: ... 18 88 21 DEPTH CABINET ADD DOOR DEPTH FOR TOTAL Front of Cabinet Side View OUTLINE DRAWING FOR AIR HANDLERS AIR HANDLER MODEL NUMBERS ifD Air Cleaner A B multiple piece cabinet B one piece cabinet FD215ALAH000C TFD215ALAH005C 21 5 18 9 19 FD235ALAH000C TFD235ALAH005C 23 5 20 9 21 FD260ALAH000C TFD260ALAH005C 26 0 23 4 23 5 May be A or T ...

Page 22: ...0 34 FD245ALFR000C FD245ALUPGRDC 0 03 0 04 0 06 0 09 0 12 0 15 0 19 0 22 0 26 FD14DALFR000C FD14DALUPGRDC 0 09 0 16 0 24 0 34 0 46 FD17DALFR000C FD17DALUPGRDC 0 07 0 11 0 18 0 25 0 33 0 42 FD21DALFR000C FD21DALUPGRDC 0 05 0 09 0 13 0 18 0 23 0 29 0 37 FD24DALFR000C FD24DALUPGRDC 0 04 0 07 0 11 0 14 0 19 0 24 0 30 0 36 0 43 FD215ALAH000C TFD215ALAH005C FD215ALUPGRDC 0 04 0 08 0 12 0 17 0 24 FD235AL...

Page 23: ...Pub No 18 HE53D1 7 Numbers in brackets are for 50 Hz international systems 23 Installer s Guide ...

Page 24: ...tinuous product and product data improvement and reserves the right to change design and specifications without notice Trane 6200 Troup Hwy Tyler TX 75707 For more information contact your local dealer distributor 12 08 Installer s Guide ...

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