Trane Exergy S 1000 Installation And Operation Manual Download Page 1

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EXES01 2150EN

13 January 2022

RF-SVX005A-GB

Installation and operation manual
Exergy S 180 - S 2000

Read these instructions carefully before installation, use, or maintenance

Summary of Contents for Exergy S 1000

Page 1: ...EXES01 2150EN 13 January 2022 RF SVX005A GB Installation and operation manual Exergy S 180 S 2000 Read these instructions carefully before installation use or maintenance...

Page 2: ......

Page 3: ...Prerequisites for commissioning 29 4 2 Checking hot circuit 30 4 3 Checking cold circuit 30 4 4 Checking safety valve blow off pipe 31 4 5 Checking refrigerant circuit 31 4 6 Checking electrical conne...

Page 4: ...level 55 5 11 Viewing motor status 55 5 12 Controlling actuators 58 5 13 Viewing PID controller values 59 5 14 Trends view 60 6 Maintenance 6 1 Regular check and maintenance 63 6 2 Troubleshooting 64...

Page 5: ...ical diagrams available near the device Oilon products are manufactured according to general product standards and directives and based on our best knowledge about product design and technologies Oper...

Page 6: ...gloves and safety goggles when necessary Installation may involve hot work such as welding Hot work may only be performed by authorized and trained personnel adhering to all local regulations and requ...

Page 7: ...ical state Gas at typical ambient temperatures Classifications ANSI ASHRAE 34 Safety Group R 1234ze A2L HMIS Classification Health 1 Flammability 1 Reactivity 0 NFPA Classification Health 2 Flammabili...

Page 8: ...erator is available Get medical attention immediately DO NOT give epinephrine adrenaline INGESTION Ingestion is unlikely because of the low boiling point of the material Should it occur discomfort in...

Page 9: ...e probability of liquid contact wear chemical safety goggles DISPOSAL CONSIDERATIONS Not a hazardous waste WARNING DO NOT vent to the atmosphere To comply with provisions of the U S Clean Air Act any...

Page 10: ...anufacturer must be informed The heat pump must be stored in a dry place where the temperature is at least 5 C Transfer models S RE P 220 450 Move the heat pump with a forklift or two pallet jacks Kee...

Page 11: ...length of the heat pump marked in green in the figure below Use a forklift or two pallet jacks to lift the heat pump as indicated by the labels and markings on the device Lifting S 600 S 2000 ver 1 Li...

Page 12: ...Use a cruciform cross shaped lifting beam for lifting the unit see the figure below This way the lifting straps or chains can be placed so that they cannot damage the equipment Crufiform lifting beam...

Page 13: ...tandard heat pump delivery includes the following heat pump 1 flow switch with cable installation and operation manual electrical drawings installation commissioning and warranty records maintenance s...

Page 14: ...utions to prevent the oil for leaking or ending up in the environment Electrical components Heat pumps include a wide range of electrical components such as digital devices electric circuits sensors a...

Page 15: ...pump S 180 S 280 S 380 S 490 S 580 S 600 Electrical connections 3 L PE 400 VAC 50 Hz ask for other alternatives Fuse size A 250 355 400 500 630 2x3x400 Protection degree control cabinet IP44 S 800 S 1...

Page 16: ...r brine outlet temperature from the evaporator 15 C Maximum water brine inlet temperature to the evaporator 50 C Process water quality requirements for shell and tube heat exchangers For quality requi...

Page 17: ...ons when installing the heat pump General site requirements The installation site must have a sufficient structural capacity The installation site must have a floor drain Select the installation site...

Page 18: ...y valves blow off pipes to outside the building in a location where a refrigerant discharge does not pose a risk Also check the requirements of local standards laws and other regulations concerning bl...

Page 19: ...delivery Pos Part Pos Part 1 Control panel 7 Double safety relief valve with changeover valve 2 Control cabin 9 Filter drier 3 Condenser 10 Expansion valve 4 Evaporator 11 Main switch and either varia...

Page 20: ...t starter 5 Subcooler 6 Compressor 3 3 System design and sizing the heat pump Heat pump or pumps must be selected and configured based on the actual capacity required and the operating conditions spec...

Page 21: ...HC is delivered loose A Victaulic pipe fitting is also included Align the Victaulic fitting so that the temperature sensor coupling is directed towards the service side of the heat pump as shown on th...

Page 22: ...the bottom due to dirt nor on the top due to air Install the flow switch in a G1 2 sleeve max length 29 mm For electrical connections refer to the heat pump s wiring diagrams Water flow adjustment ran...

Page 23: ...that the system is depressurized The following flow diagrams are only examples of various connection principles Always check the final connections from the diagrams delivered with the heat pump Legend...

Page 24: ...erant circuit Flow diagram example 1xHP 1xref circuits ver 2 Position Description 1 Customer LV switchgear 2 Control cabinet 3 Desuperheater 4 Evaporator 5 Subcooler 6 Condenser 7 Compressor 1FS11 Flo...

Page 25: ...erant circuits Flow diagram example 1xHP 2xref circuits ver 1 Position Description 1 Customer LV switchgear 2 Control cabinet 3 Desuperheater 4 Evaporator 5 Subcooler 6 Condenser 7 Compressor 1FS11 Fl...

Page 26: ...and condensers in parallel Flow diagram example 2xHP con_p eva_p ver 2 Position Description 1 Customer LV switchgear 2 Control cabinet 3 Desuperheater 4 Evaporator 5 Subcooler 6 Condenser 7 Compressor...

Page 27: ...and evaporators in series Flow diagram example 2xHP con_p eva_s ver 2 Position Description 1 Customer LV switchgear 2 Control cabinet 3 Desuperheater 4 Evaporator 5 Subcooler 6 Condenser 7 Compressor...

Page 28: ...and evaporators in parallel Flow diagram for 2xHP con_s eva_p ver 2 Position Description 1 Customer LV switchgear 2 Control cabinet 3 Desuperheater 4 Evaporator 5 Subcooler 6 Condenser 7 Compressor 1F...

Page 29: ...Position Description 1 Customer LV switchgear 2 Control cabinet 3 Desuperheater 4 Evaporator 5 Subcooler 6 Condenser 7 Compressor 1FS11 Flow switch The customer determines final pipe sizes The fllow...

Page 30: ...Use a contactor instead Recommended cable sizes Model Cable size Model Cable size S 180 2 x 3 x 95Cu 50Cu 1 x 3 x 185Cu 70Cu S 800 2 x 2 x 3 x 120 PE Cu S 280 2 x 3 x 120Cu 70Cu 1 x 3 x 240Cu 95Cu S...

Page 31: ...vices have expert knowledge about heating and cooling systems be familiar with the heat pump control system It is recommended that an authorized and certified expert performs commissioning Tasks to be...

Page 32: ...0 08 mm in open circuits 7 Check that all threaded flange and or welded connections to the heat pump are properly made and tightened 8 Check the pipe insulation 9 Make sure that all pipes are properly...

Page 33: ...or loosened during transport 2 Check screws and flange connections 3 Check oil and refrigerant levels and make sure that there are no leaking connections Use an electronic sniffer but note that they...

Page 34: ...oint Note down the original setting and reset after testing 11 Check that the communication interface is connected and correctly set up Refer to the instructions and settings in the Modbus communicati...

Page 35: ...Control settings Set the power control options Green in use white not in use Cold side settings Set the options for the cooling side of the heat pump Green in use white not in use EXES01 2150EN 33 66...

Page 36: ...n the Start button turns green the heat pump is permitted to start 4 8 Commissioning the system Carry out commissioning tasks according to this check list Pay special attention to the leakage test Mea...

Page 37: ...the Heat pump leakage check list of the Commissioning report Verifying certificates documents and approvals Make sure that the pre commissioning certificate is completely filled and signed by the pers...

Page 38: ...Wi Fi establish a Wi Fi connection as you would with any other device The network ID is Chillheat and the password 0il0nm0bile Open a web browser In the address bar enter http 10 20 30 1 Connecting wi...

Page 39: ...ported 4 10 Master Slave operation setting up parallel units Physical configuration 1 Start the circulation and open up all throttling valves to the fully open position a If the circuit is capacity co...

Page 40: ...e slave heat pumps must be set under remote control Open the slave heat pump s Control settings view see section Control settings Press the remote setpoint button see the figure below Master Slave ope...

Page 41: ...em is running at the maximum flow 2 Measure the individual flows and compare to the specified flows Measured total flow m3 h or kg s If the flow notably deviates from the specified flow search for the...

Page 42: ...ingle machine both for cooling and heating Our heat pumps are well suited for heating and cooling applications either as dedicated cooling or heating solutions or as a combined solution It is possible...

Page 43: ...t it collects heat energy which causes the temperature in the fluid to rise The fluid completes its circuit by returning to the evaporator and releasing the heat energy into the refrigerant which circ...

Page 44: ...t pump to cool down one part of a process heat is generated as a by product The generated heat can be used effectively in another process which requires heat The typical coefficient of performance COP...

Page 45: ...e be channelled into the district heating network improving the efficiency of the plant and increasing the total heat output The free heat sources can be put to use for heating spaces and producing ho...

Page 46: ...m has the following features Clear easy to use graphical user interface and reliable programmable industrial controller with support for controlling multiple units Modbus and Profibus protocols availa...

Page 47: ...sumption 5 Switch to the Process view 12 Heated water out 6 Heating COP 13 Heated water in 7 Power 0 100 14 Heat energy produced Process view The Process view allows you to view key process values and...

Page 48: ...asurements will also be displayed Note that these buffer tanks must be enabled in the Warm settings or the Cold settings view see section Cold side and warm side settings before they are displayed Sta...

Page 49: ...ocess values Process screen center ver 3 A number of key process values are shown in the center of the process view A Cold side values B Warm side values Pres Suction pressure Pres Discharge pressure...

Page 50: ...Pos Item Description 1 Start difference and stop difference These values specify how much the temperature must exceed or fall below the setpoint before the unit will be started or stopped for example...

Page 51: ...The setpoint can be specified either in the Home view or by tapping on the setpoint values in the Control settings view B Dynamic The setpoint will calculated based on current outdoor temperature and...

Page 52: ...let temperature values for each outdoor temperature Tap to adjust each value The values along the X axis each indicate a specific outdoor temperature point To specify an outlet flow temperature for a...

Page 53: ...ly schedule select the days on which the timed setpoint should apply Then specify the hours between which the temporary setpoint will be active In the figure above the setpoint will be used on Mondays...

Page 54: ...perature will be used as the setpoint and the pump will run even if the heat pump is off Temperature difference always on temperature difference will be used as the setpoint and the pump will run even...

Page 55: ...et temperature Buffer tank ver 1 Energy meter To edit the kilowatt hours per pulse value tap the value field Settings present only in the Cold side view Flow switch Deactivating the flow switch can re...

Page 56: ...The flag button will change to match the selected language Set the current date and time Set the time zone Adjust Ethernet settings Setting language In the Other settings view tap on the flag button T...

Page 57: ...10 Changing user level Some functions require logging in as an Expert user When trying to access such functions you will be asked to log in The Login dialog box appears Login screen ver 4 1 From the...

Page 58: ...r s or pump s icon in the Process view Viewing on off controlled motor ver 4 Pos Item Description 1 Motor status pop up window Pop up window for on off controlled motors Displays the current motor sta...

Page 59: ...ap the relevant compressor s or pump s icon in the Process view Speed controlled motors often have additional PID related settings Viewing speed controlled motor ver 5 Pos Item Description 1 Motor sta...

Page 60: ...r 2 Pos Item Description 1 Actuator popup window Pop up window for actuators Allows the valve actuator to be controlled manually if required 2 Close button Closes the pop up window 3 Auto Manual toggl...

Page 61: ...Pos Item Description 1 PID pop up window PID proportional integral derivative pop up window 2 Close button Closes the popup 3 PV value A bar display of the process variable value 4 SP value A bar dis...

Page 62: ...ge distance P gain 5 Deadbandwidth The area around the setpoint where control does not move 6 P out Difference P gain 7 I out I out difference P gain I Time Example I out at the start 0 difference con...

Page 63: ...n real time and history mode Play view the trends in real time Pause view the trends as a static screen 4 Open trend legend Display the trend legend see below 5 Trend selection Open the Trend Selectio...

Page 64: ...dialog box tap on the Open trend legend button see above The trend legend allows you to display and hide individual trend curves Trend view legend ver 5 Position Item Description 1 Trend legend The t...

Page 65: ...the panels Heat pumps check and maintenance must comply with the European Union s Regulation No 517 2014 and follow the attached table CO2 equivalent of refrigerant can be calculated by multiplying th...

Page 66: ...peratures 10 min after stop Check operating conditions If not near freezing point contact Customer Service Discharge pressure high Heating water too hot or too low flow in condenser or too high refrig...

Page 67: ...he heat pump controller is giving a stop signal but the heat pump does not stop or the motor s OFF signal does not reach the controller Electrical problem either contactor or wiring Check wiring conta...

Page 68: ...Protection device alarm 1comp2 has been reset Certain alarms will be automatically reset once the system recovers from alarm state while others will remain active and need to be acknowledged manually...

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