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 18-CD31D1-5

Installer’s Guide

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9

TABLE 3

MINIMUM FREE AREA IN SQUARE INCHES

EACH OPENING (FURNACE ONLY)

Furnace

Maximum

BTUH/INPUT

Rating

Air

From

Inside

Air From Outside

Vertical

 Duct

Horizontal

 Duct

60,000 

80,000

100,000 

120,000

140,000

100 

100

100 

120

140

15 

20

25 

30

35

30 

40

50 

60

70

DUCT CONNECTIONS

Air duct systems should be installed in accordance with 

standards for air conditioning systems, National Fire Pro-

tection Association Pamphlet No. 90.  They should be sized 

in accordance with ACCA Manual D or whichever is appli-

cable.  Check on controls to make certain they are correct 

for the electrical supply.
Central furnaces, when used in connection with cooling 

units, shall be installed in parallel or on the upstream side 

of the cooling units to avoid condensation in the heating 

element, unless the furnace has been specifically approved 

for downstream installation.  With a parallel flow arrange-

ment, the dampers or other means used to control flow of 

air shall be adequate to prevent chilled air from entering 

the furnace, and if manually operated, must be equipped 

with means to prevent operation of either unit unless the 

damper is in full heat or cool position.
On any job, flexible connections of nonflammable mate-

rial may be used for return air and discharge connections 

to prevent transmission of vibration.  Though these units 

have been specifically designed for quiet, vibration free 

operation, air ducts can act as sounding boards and could, 

if poorly installed, amplify the slightest vibration to the 

annoyance level.
When the furnace is located in a utility room adjacent to 

the living area, the system should be carefully designed 

with returns which minimize noise transmission through 

the return air grille.  Although these winter air condition-

ers are designed with large blowers operating at moderate 

speeds, any blower moving a high volume of air will pro-

duce audible noise which could be objectionable when the 

unit is located very close to a living area.  It is often advis-

able to route the return air ducts under the floor or through 

the attic.  Such design permits the installation of air return 

remote from the living area (i.e. central hall).
When the furnace is installed so that the supply ducts carry 

air circulated by the furnace to areas outside the space 

containing the furnace, the return air shall also be handled 

by a duct(s) sealed to the furnace and terminating outside 

the space containing the furnace.

Minimum return air/“air entering” temperature for 

the furnace is 55° F.

Where there is no complete return duct system, the return 

connection must be run full size from the furnace to a 

location outside the utility room, basement, attic, or crawl 

space.

DO NOT install return air through the back of the 

furnace cabinet.

RETURN AIR DUCT CONNECTION

NOTE:  

On upflow 5 or 6 ton airflow models, if the airflow require-

ment exceeds 1800 CFM, these models will require return 

air openings and  filters on both sides; OR 1 side and the 

bottom; OR just the bottom.

All return air duct systems should provide for installation 

of return air filters.

PREPARATION FOR UPFLOW BOTTOM AND SIDE RE-

TURN AIR FILTER INSTALLATION

All return air duct systems should provide for installation 

of return air filters.
  1.  Determine the appropriate position to set the furnace 

in order to connect to existing supply and return duct-

work.

Summary of Contents for *DD2B060A9V3VA

Page 1: ...Category I Venting Guide Pub No 18 CH23D1 latest version Horizontal Conversion for these furnaces may be left or right side rotation ALL phases of this installation must comply with NATIONAL STATE AN...

Page 2: ...temperature rise and venting according to the manufacturer s instructions 10 This product must be gas piped by a Licensed Plumber or Gas Fitter in the Commonwealth of Massachusetts Safety signal word...

Page 3: ...hese instructions Category I defined on page 13 CAUTION To prevent shortening its service life the furnace should not be used as a Construction Heater during the finish ing phases of construction unti...

Page 4: ...ONS ARE IN INCHES MODEL DIM A DIM B DIM C DIM D UD2B060A9V3VB UD2B080A9V3VB UD2B100A9V3VB 17 1 2 9 5 8 16 1 4 16 UD2C080A9V4VB UD2C080B9V4VB UD2C100A9V5VB UD2C100B9V5VB 21 13 1 16 19 3 4 19 1 2 UD2D12...

Page 5: ...h 1 Rev 0 DD2 9V OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES MODEL DIM A DIM B DIM C DIM D DD2B060A9V3VA DD2B080A9V3VA 17 1 2 9 5 8 16 1 4 16 DD2C100A9V5VA 21 13 1 16 19 3 4 19 1 2 DD2D120A9V5VA 24 1...

Page 6: ...The coil and furnace must be fully supported when used in the horizontal Three brackets with screws are included with downflow furnaces for installation to stabilize and secure the furnace and TXC cas...

Page 7: ...ated caulked vapor bar rier etc may need additional air provided as described for confined space Confined spaces are installations with less than 50 cu ft of space per 1000 BTU hr input from all equip...

Page 8: ...a utility room adjacent to the living area the system should be carefully designed with returns which minimize noise transmission through the return air grille Although these winter air condition ers...

Page 9: ...applications When the upflow furnace is installed in the horizontal right or left application and a close coupled less than 36 return duct is attached to the bottom side of the furnace as shown in Fi...

Page 10: ...or upflow 5 ton airflow models where the airflow requirement exceeds 1800 CFM Models will require re turn air openings and filters on 1 both sides or 2 one side and the bottom or 3 just the bottom The...

Page 11: ...the engagement hole in the blower deck and the lower pin screw rests against the side of the bottom panel See Figures 17 20 e Reinstall the furnace filter in the side position by inserting the chamfe...

Page 12: ...CUT ON LINE INSTALLING THE FILTER The filter may need to be cut to fit the unit depending on the location of the return air filter A score line and the words CUT HERE are located on the end of the fil...

Page 13: ...0X1 13 1 8 24 1 2 2 16X20X1 11 5 8 Location dimension is from end of duct to the screw holes for the bracket VENT PIPING These furnaces have been classified as Fan Assisted Combustion System Category...

Page 14: ...ight determined by National Fuel Gas Code or local codes It should be capped properly to prevent rain water from entering the vent Roof exit should be wa terproofed 7 Use type B double wall vent when...

Page 15: ...injury or death Make wiring connections to the unit as indicated on en closed wiring diagram As with all gas appliances using electrical power this furnace shall be connected into a permanently live e...

Page 16: ...16 18 CD31D1 5 Installer s Guide FIELD WIRING DIAGRAMS...

Page 17: ...18 CD31D1 5 17 Installer s Guide FIELD WIRING DIAGRAMS...

Page 18: ...N Use a backup wrench on the gas valve when installing gas piping to prevent damage to the gas valve and manifold assembly NOTE Maximum pressure to the gas valve for natural gas is 13 8 W C Minimum pr...

Page 19: ...high HI adjustment regulator cover screw a To increase outlet pressure turn the regulator ad just screw clockwise b To decrease outlet pressure turn the regulator ad just screw counterclockwise c Adj...

Page 20: ...YHALT Kit High Altitude Accessory Kit listed in PRODUCT DATA Installation of this furnace at altitudes above 2 000 ft 610m shall be in accordance with the local codes or in the absence of local codes...

Page 21: ...thermostat contacts close signaling the control module to run its self check routine After the control mod ule has verified that the 1st stage pressure switch contacts are open and the limit switch es...

Page 22: ...ng shutdown when the door is removed Operation with the door removed or ajar can permit the escape of dangerous fumes All panels must be securely closed at all times for safe operation of the furnace...

Page 23: ...ntrol module has shut the system down and gone into lockout the system must be manually reset before the unit will restart To reset turn the system power off then on then off and then on again within...

Page 24: ...h stuck closed 3 1st stage pressure switch is open not closing 4 Open thermal limit or open rollout 5 Open low voltage fuse 6 1st stage pressure switch opened 5 times within one cycle 1 hour lockout 7...

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