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Disassembly

CVHS-SVN04E-EN

17 

3. This connection is near the bottom of the evaporator. 

See 

Figure 15

. Do NOT remove the screws at this time.

4. Economizers are connected to the evaporator shell via 

screwed flanges. See 

Figure 17, p. 18

. Remove the 

screws at this flanged connection.

5. Remove the economizer vent pipe flange hex head 

screws on the economizer and the vent pipe to the 
compressor first stage volute connection flange hex 
head screws. Remove economizer vent line (unless the 
compressor has already been removed to gain vertical 
clearance.)

6. Secure economizer with appropriate rigging.

7. Remove the hex head screws from the condenser and 

evaporator liquid line connection flanges. Adjust the 
floor jack as necessary to support the weight of the 
economizer.

8. Remove the economizer vent pipe flange screws to 

loosen the economizer. When the screws are free, back 
the economizer away from the chiller. The economizer 
may tend to rotate off the jack. Be prepared to offset 
any rotation.

9. Move the economizer away from the chiller and set it 

on a pallet. Cover all openings to prevent the entry of 
foreign material into the economizer, condenser and 
compressor.

10. Use the reverse order to reassemble the economizer 

on the chiller. Be sure to install new O-rings at the 
appropriate joints.

11. Torque all screws to specifications. Consult with your 

Trane service group for specific torques for your 
economizer design.

Condenser/Evaporator 
Disassembly

After the compressor assembly has been removed, the 
condenser and evaporator shells can be taken apart at 
flanged connections to reduce the horizontal clearance 
required for the chiller installation.

1. Ensure that condenser and evaporator shells are 

securely supported on level ground. If not, shim under 
the bases.

2. Support the condenser with rigging using the lifting 

holes on the tube sheets. See 

Figure 16

. Do NOT lift the 

shell, simply support it to avoid slipping as the screws 
are removed from the connecting flange.

Figure 15.

Evaporator-Condenser-Economizer line 
flanges

WARNING

Heavy Objects!

Failure to follow instructions below or properly lift 
component could result in component dropping and 
possibly crushing operator/technician which could 
result in death or serious injury, and equipment or 
property-only damage. Ensure that all the lifting 
equipment used is properly rated for the weight of the 
component being lifted. Each of the cables (chains or 
slings), hooks, and shackles used to lift the component 
must be capable of supporting the entire weight of the 
component. Lifting cables (chains or slings) may not be 
of the same length. Adjust as necessary for even 
component lift.

Figure 16.

Separable shell unit

Summary of Contents for CVHS

Page 1: ...and training Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literatur...

Page 2: ...n which if not avoided could result in minor or moderate injury It could also be used to alert against unsafe practices NOTICE Indicates a situation that could result in equipment or property damage o...

Page 3: ...Trane or an agent of Trane specifically authorized to perform startup and warranty of Trane products Trane or an agent of Trane specifically authorized to perform start up and warranty of Trane produc...

Page 4: ...Starter Removal 10 Purge Unit Removal 11 Control Panel Removal 12 Tracer AdaptiView Display Arm Removal 13 Compressor Motor Assembly Removal 13 Economizer Removal 16 Condenser Evaporator Disassembly...

Page 5: ...t waterbox hardware Note Use only new O rings and gaskets Do NOT reuse O rings or gaskets Components Figure 1 CVHS Components page 1 of 2 Condenser Evaporator Economizer Motor Casting Compressor Base...

Page 6: ...Components and Weights 6 CVHS SVN04E EN Figure 1 CVHS Components page 2 of 2 Condenser Discharge Connection B 2nd Volute Discharge 1st Volute Discharge Wrap Around Pipe...

Page 7: ...te The holes on the top of the drive can be used for lifting the drive Figure 2 CVHS drive dimensions in 56 5 8 15 11 16 5 5 8 22 1 7 8 CENTER OF GRAVITY 26 TO 31 CENTER OF GRAVITY 10 TO 12 51 5 16 6...

Page 8: ...t lb kg Condenser without waterboxes 4253 1934 Condenser waterboxes a a Optional waterbox hinges each waterbox hinge weighs 35 lb 15 9 kg optional waterbox hinges are not included in the estimated max...

Page 9: ...eed the published weights Always use rigging and lifting devices in accordance with the applicable instructions for such devices Cap or cover open lines to prevent entry of foreign material Note Addit...

Page 10: ...tor technician which could result in death or serious injury and equipment or property only damage Ensure that all the lifting equipment used is properly rated for the weight of the component being li...

Page 11: ...e as built wiring diagrams for connection locations Purge Unit Removal To remove the purge assembly from the top of the condenser 1 Isolate the purge unit from the condenser shell by closing the vapor...

Page 12: ...Then lift the panel clear Store the panel in a clean dry area Figure 4 Purge unit detail WARNING Hazardous Voltage w Capacitors Failure to disconnect power and discharge capacitors before servicing c...

Page 13: ...e w Capacitors Failure to disconnect power and discharge capacitors before servicing could result in death or serious injury Disconnect all electric power including remote disconnects and discharge al...

Page 14: ...Figure 11 Figure 9 Lubrication system Figure 10 Lubrication system detail Cut for coupling WARNING Heavy Objects Failure to follow instructions below or properly lift component could result in compon...

Page 15: ...cond stage suction hex head screws 7 If required by installation dimension constraints remove the two piece wrap pipe The wrap pipe can be disassembled at the mid flange joint a Lift the wrap pipe fro...

Page 16: ...assembly is allowed Take great care to prevent this breakage when removing the compressor motor assembly and setting it down or whenmovingit laterally on thefloor e g onrollers etc Take extra care to...

Page 17: ...sure to install new O rings at the appropriate joints 11 Torque all screws to specifications Consult with your Trane service group for specific torques for your economizer design Condenser Evaporator...

Page 18: ...ondenser shells in the reverse order Note Install the top screws first as these have limited clearance and act as dowel pins 5 Torque all screws to specifications listed in Table 2 p 21 Optional Hinge...

Page 19: ...sembly CVHS SVN04E EN 19 Each waterbox hinge weighs 35 lb 15 9 kg refer to Table 1 p 8 for condenser and evaporator waterbox maximum weights Figure 19 Example of CVHS hinged waterbox option marine wat...

Page 20: ...otect the bare metal Install two new roll pins into the compressor casting Align the pins into the compressor mounting base Insert the hex head screws in the compressor base and discharge flange conne...

Page 21: ...holes do not line up with the tube sheet perform the following procedure 1 Move waterbox into position 2 Install the hex head screws for the waterbox and hand tighten 3 Lift and hold the waterbox as h...

Page 22: ...r or brass threads become too soft and or Loctite loses its sealing capability due to excess heat 2 Joints next to valves in which the valves cannot be taken apart or are not recommended for brazing 1...

Page 23: ...eed for unit piping wiring etc After installation has been completed fill out CTV ADF001 EN CenTraVac Installation Completion Check Sheet and Request for Trane Service to schedule the startup the chil...

Page 24: ...and protect food and perishables and increase industrial productivity and efficiency We are a global business committed to a world of sustainable progress and enduring results ingersollrand com Ingers...

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