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Installation Guide

18-HD68D1-10

2.4 Specifications

Specification

Description

Product Model: 

BAY24VRPAC52DC

Product: 

Relay Panel for use with 24V indoor systems

Size: 

8.0” width x 9.3” height x 1.9” depth

Storage Temperature:

-40° to 175°F, 5% - 95% RH non-condensing

Operating Temperature:

-40° to 150°F, 5% - 95% RH non-condensing

Input Power: 

24 VAC from HVAC System (Range: 18-32 VAC)

Power Consumption:

4VA* (See the following table for system transformer sizing guidelines.)

Wire usage:

Minimum 18 gauge NEC approved control wiring

HVAC System Type Compatible: 

Standard (gas/electric), Heat Pump, Dual Fuel

Multistage System Compatible:  

Standard HVAC Systems: 3-stage heating, 2-stage cooling
Heat Pump Systems: 5-stage heating (2-compressor, 3 aux heat), 2-stage cooling

LEDs: 

11 green, 1 amber

Communications: 

12 VDC

AUX Contacts:

Dry contacts, 18–30 VAC, 2A max

2.3 Optional Accessories

Sensor

Description

ZZSENSAL0400AA

Indoor Temperature Sensor

BAYSEN01ATEMPA

Outdoor Temperature Sensor

2.2 Contents in Box

The following parts are included in product model 
BAY24VRPAC52DC:

1 -  Relay Panel cover
1 -  Relay Panel base
4 -  Mounting screws/anchors
4 -  Wire ties
1 -  Installation Guide

Aux2

Relay Pane

l

Bit Master

Comm

HV

AC System

Sensor

s

Thermosta

t

and Indoor Unit

Outdoor

Remo

te

Data

Hot

Com

D

R

B

Indo

or RS

RS

ODT

ODT

24 

Va

c

 Only

24 

Va

c

 Only

24 

Va

c

 Only

Aux2

Aux

1

Aux1

Hum

Hum

BK

PW

M

Fan

G

W3   Stg3

W2   Stg2

W1   Stg1

Y1   Stg1
Y2   Stg2

0      SO

V

NORM

Dual Fue

l

  Swit

ch

DUAL

Relay Pane

l

2.1 Overview

The Relay Panel is a wall mounted low voltage 
panel that enables communicating controls to 
operate with 24 VAC HVAC equipment.  Only three 
wires are required from the control to the Relay 
Panel.

This Relay Panel controls the operation of heating, 
cooling, heat pump and dual fuel systems.

For specific wiring applications, see Field Wiring 
Diagrams.

*A or T

Relay Panel

Section 2. General Information

Summary of Contents for BAY24VRPAC52DC

Page 1: ...grounds of electrical and mechanical experience Any attempt to repair a central air conditioning product may result in personal injury and or property dam age The manufacturer or seller cannot be resp...

Page 2: ...nal Accessories Sensor Description ZZSENSAL0400AA Indoor Temperature Sensor BAYSEN01ATEMPA Outdoor Temperature Sensor 2 2 Contents in Box The following parts are included in product model BAY24VRPAC52...

Page 3: ...Y1 Stg1 Y2 Stg2 0 SO V NO RM Du al Fue l Sw itch DUA L Relay Panel Section 3 Installation Remove Cover Mark Mounting Location 1 2 Mark four holes on the wall using the base as a template A level may...

Page 4: ...s product it may be necessary to work with live electrical components Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious in...

Page 5: ...e there is ample length to reach the connectors Bitm Co HVAC System Thermos and Indoo Data Hot D R B K PWM Fan G W3 Stg3 W2 Stg2 W1 Stg1 Y1 Stg1 Y2 Stg2 0 SOV Aux2 Relay Panel Fault Comm Bit Master HV...

Page 6: ...m BK PWM Fan G W3 Stg3 W2 Stg2 W1 Stg1 Y1 Stg1 Y2 Stg2 0 SOV NORM Dual Fuel Switch DUAL A B D C Refer to the following diagrams for descriptions of each terminal This switch ships in the NORM position...

Page 7: ...ta Hot Com D R B Indoor RS RS ODT ODT 24 Vac Only 24 Vac Only 24 Vac Only Aux2 Aux1 Aux1 Hum Hum BK PWM Fan G W3 Stg3 W2 Stg2 W1 Stg1 Y1 Stg1 Y2 Stg2 0 SOV NORM Dual Fuel Switch DUAL B For convenience...

Page 8: ...compressor two stage units 5 D terminal is on TAM9 ONLY See note on page 7 regarding HUM and AUX terminals Caution Do not run Outdoor Remote sensor wires in the same bundle with HVAC wires Also keep...

Page 9: ...V ONLY O Y1 Y2 W1 W2 W3 G BK HUM HUM AUX1 AUX1 AUX2 AUX2 RELAY PANEL O R B YI YO W1 W2 W3 G INDOOR UNIT B Y OUTDOOR UNIT COMMUNICATING CONTROL D R B D R B Diagram 3 1 Stage Cooling w GAM5A or TAM4 Mod...

Page 10: ...AN PWM HUM HUM AUX1 AUX1 AUX2 AUX2 24V ONLY 24V ONLY 24V ONLY O Y1 Y2 W1 W2 W3 G BK HUM HUM AUX1 AUX1 AUX2 AUX2 RELAY PANEL R R B Y W1 W2 W3 G INDOOR UNIT B Y1 Y2 OUTDOOR UNIT COMMUNICATING CONTROL D...

Page 11: ...rflow 6 1 STAGE COOLING W GAF2 36M MODEL AIR HANDLER SOV STG2 STG1 STG1 STG3 STG2 FAN PWM HUM HUM AUX1 AUX1 AUX2 AUX2 24V ONLY 24V ONLY 24V ONLY O Y1 Y2 W1 W2 W3 G BK HUM HUM AUX1 AUX1 AUX2 AUX2 RELAY...

Page 12: ...Y PANEL R B W1 W2 G INDOOR UNIT B Y OUTDOOR UNIT COMMUNICATING CONTROL D R B D R B 1 2 NOTES 1 Cut and remove the BK jumper at the indoor unit 2 R connection at outdoor unit is required only for two c...

Page 13: ...DOOR UNIT R B Y1 Y2 OUTDOOR UNIT COMMUNICATING CONTROL D R B D R B D 1 R connection at outdoor unit only required for two compressor two stage units 1 Diagram 12 1 Stage Cooling w Gas Furnace See note...

Page 14: ...Y1 Y2 W1 W2 W3 G BK HUM HUM AUX1 AUX1 AUX2 AUX2 RELAY PANEL O R B C Y1 Ylo BK Y Y2 W1 W2 G INDOOR UNIT R B Y Y1 Y2 OUTDOOR UNIT COMMUNICATING CONTROL D R B D R B 1 3 2 13 1 OR TWO STAGE COOLING w S9V2...

Page 15: ...R B OUTDOOR UNIT COMMUNICATING CONTROL D R B D R B 14 Communicating VS Heatpump w Non Communicating S9V2 Furnace 4 pin VSPD Motor Diagram 15 Communicating VS Cooling w Non Communicating S9V2 Furnace...

Page 16: ...OOR UNIT C Y OUTDOOR UNIT COMMUNICATING CONTROL D R B D R B Diagram 18 Ameristar 1 Stage Cooling Diagram 17 Package 1 Stage Heat Cool w Non Variable Speed Blower See note on page 7 regarding HUM and A...

Page 17: ...t Pump w TAM7 or TAM9 in 24 volt mode Model Air Handler Heat Pump Applications 1 1 OR 2 STAGE HEAT PUMP W TAM7 or TAM9 in 24 volt mode MODEL AIR HANDLER NOTES 1 Remove the factory installed BK jumper...

Page 18: ...Caution Do not run Outdoor Remote sensor wires in the same bundle with HVAC wires Also keep away from high voltage wiring to avoid interference 3 1 STAGE HEAT PUMP W GAM5B MODEL AIR HANDLER NOTES 1 Y...

Page 19: ...or wires in the same bundle with HVAC wires Also keep away from high voltage wiring to avoid interference 5 1 STAGE HEAT PUMP W GAF2 S MODEL AIR HANDLER NOTES 1 Connection to X2 is not required for th...

Page 20: ...e on page 7 regarding HUM and AUX terminals Caution Do not run Outdoor Remote sensor wires in the same bundle with HVAC wires Also keep away from high voltage wiring to avoid interference 7 1 STAGE HE...

Page 21: ...mote sensor wires in the same bundle with HVAC wires Also keep away from high voltage wiring to avoid interference 9 1 STAGE HEAT PUMP W TEM4 MODEL AIR HANDLER NOTES 1 Connection to X2 is not required...

Page 22: ...rom high voltage wiring to avoid interference D 10 1 OR 2 STAGE HEAT PUMP 24 volt w TEM8 communicating variable speed AIR HANDLER NOTES 1 Remove the factory installed BK jumper at the indoor unit 2 Co...

Page 23: ...HUM and AUX terminals Caution Do not run Outdoor Remote sensor wires in the same bundle with HVAC wires Also keep away from high voltage wiring to avoid interference Diagram 13 Package 1 or 2 Stage He...

Page 24: ...AC wires Also keep away from high voltage wiring to avoid interference 2 1 OR 2 STAGE HEAT PUMP w S9V2 FURNACE 4 PIN VSPD MOTOR NOTES 1 Cut and remove the factory installed BK jumper at the indoor uni...

Page 25: ...door Remote sensor wires in the same bundle with HVAC wires Also keep away from high voltage wiring to avoid interference NOTES 1 Cut the BK jumper at the indoor unit After cutting the jumper power mu...

Page 26: ...iable speed indoor blower Ensure clipped wires are capped and taped off RELAY PANEL 1 SOV STG2 STG1 STG1 STG3 STG2 FAN PWM HUM HUM AUX1 AUX1 AUX2 AUX2 24V ONLY 24V ONLY 24V ONLY O Y1 Y2 W1 W2 W3 G BK...

Page 27: ...ire between data D and common B wires HVAC System LED is not illumi nating when Relay Panel is calling for a particular relay Control is not calling Check the System Report screen at the control to ve...

Page 28: ...er has a policy of continuous product and product data improvement and it reserves the right to change design and specifications without notice Representative only illustrations included in this docum...

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