Trane 4WCY5024A1000A Installer'S Manual Download Page 12

12

18-BB38D1-1D-EN

Table 1. Vibration Isolators/Snow Feet Locations

Note:

These views represent the base as

viewed looking up from underneath
the unit.

Important:

Unit requires vibration isolator
support in the general areas
shown. Locate 3/4" thick
vibration isolators on the
bottom of the basepan as
illustrated by black dots for
ground level pad applications.
Modify vibration isolator
location as necessary for frame
and rail applications.

Small Cabinet

****4024 - 4036

Medium Cabinet

****4042 - 4060

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For rooftop applications using field fabricated frame
and ducts use the following procedure:

1.

Locate and secure the frame to the roof by bolting

or welding. Three (3) sleeper rails are required. One
on each end to support the edges of the unit and
one across the center of the unit. The center rail
must run inside both drip lips. Vibration isolators
should be installed as indicated in

Table 1, p. 12

,

adjust as necessary for your sleeper rails. The
isolators must be placed on base pan, not drip lip.
Add flashing as required. Flashing must conform to
local building codes.

2. Prepare the hole in the roof in advance of installing

the unit.

3. Secure the horizontal or down airflow ducts to the

roof. Refer to the previous Convert from Horizontal
Airflow to Down Airflow section if conversion is
needed.

4. All fabricated outdoor ducts should be as short as

possible.

5. Place the unit on the frame.
6. The unit must be mounted level for proper drainage

of water through the holes in the base pan.

7. Secure the unit to the frame.
8. Insulate any ductwork outside of the structure with

at least two (2) inches of insulation and then
weatherproof. There must be a weatherproof seal
where the duct enters the structure.

9. The unit should not be exposed to direct roof water

runoff.

10. Flexible duct connectors must be of a flame

retardant material. All duct work outside of the
structure must be insulated and weatherproofed in
accordance with local codes.

11. Access and service clearances for the unit must be

given careful consideration when locating the duct
entrance openings. See unit dimensions.

12. Continue with the following installation sections to

complete the installation: Ductwork, Filter, and
Electrical Wiring.

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For roof top applications using field fabricated ducts
and sleeper rails rather than a curb or frame, use the
following procedure:

1. Locate and secure the sleeper rails to the roof by

bolting (three (3) rails required). One on each end to
support the edges of the unit and one across the
center of the unit. The center rail must run inside
both drip lips. Vibration isolators should be
installed, adjust as necessary for your sleeper rails.
The isolators must be placed on base pan, not drip
lip. Add flashing as required. Flashing must
conform to local building codes.

2. Prepare the hole in the roof in advance of installing

the unit.

3. Secure the horizontal or down airflow ducts to the

roof. Refer to the previous Convert from Horizontal
Airflow to Down Airflow section if conversion is
needed.

4. All fabricated outdoor ducts should be as short as

possible.

5. Place the unit on the rails.
6. The unit must be mounted level for proper drainage

of water through the holes in the base pan.

7. Secure the unit to the rails.
8. Insulate any ductwork outside of the structure with

at least two (2) inches of insulation and then
weatherproof. There must be a weatherproof seal
where the duct enters the structure.

9. No exposure to direct roof water runoff.
10. Flexible duct connectors must be of a flame

retardant material. All duct work outside of the
structure must be insulated and weatherproofed in
accordance with local codes.

11. Access and service clearances for the unit must be

given careful consideration when locating the duct
entrance openings. See unit dimensions.

12. Continue with the following installation sections:

Ductwork, Filter and Electrical Wiring.

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Summary of Contents for 4WCY5024A1000A

Page 1: ...n unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and on the tags stickers and labels that are attached to the equipm...

Page 2: ...tr ri ic ca al l c cu ur rr re en nt t a ar re e g gr ro ou un nd de ed d I If f g gr ro ou un nd di in ng g w wi ir re es s s sc cr re ew ws s s st tr ra ap ps s c cl li ip ps s n nu ut ts s o or r w...

Page 3: ...3 Introduction 4 Step 2 Determine Unit Clearances 5 Step 3 Review Location and Recommendation Information 9 Step 4 Unit Installation 10 Step 5 Unit Startup 19 Sequence of Operation 20 Maintenance 21 T...

Page 4: ...t 1 Check for damage after the unit is unloaded Report promptly to the carrier any damage found to the unit Do not drop the unit I Im mp po or rt ta an nt t To prevent damage to the sides and top of t...

Page 5: ...18 BB38D1 1D EN 5 Step 2 Determine Unit Clearances Figure 1 2 0 3 0 Ton Models D673945G01revc...

Page 6: ...6 18 BB38D1 1D EN Figure 2 2 0 3 0 Ton Models D673645G01revc S St te ep p 2 2 D De et te er rm mi in ne e U Un ni it t C Cl le ea ar ra an nc ce es s...

Page 7: ...18 BB38D1 1D EN 7 Figure 3 3 5 5 0 Ton Models D673946G01revc S St te ep p 2 2 D De et te er rm mi in ne e U Un ni it t C Cl le ea ar ra an nc ce es s...

Page 8: ...8 18 BB38D1 1D EN Figure 4 3 5 5 0 Ton Models D673946G01_revc S St te ep p 2 2 D De et te er rm mi in ne e U Un ni it t C Cl le ea ar ra an nc ce es s...

Page 9: ...fer to the Installation section for instruction on converting the supply and return airflow covers to down airflow 3 The field assembled Roof Mounting Curb BAYCURB050A or BAYCURB051A or a field fabric...

Page 10: ...cture 5 Do not expose the unit to direct roof water runoff 6 Seal all holes through exterior walls in accordance with local codes 7 Continue with the following installation sections to complete the in...

Page 11: ...requires accessory kit BAYLIFT002BA It includes a kit of four 4 lifting lugs 2 Insert the four lifting lugs in the openings provided in the drip lip on each end of the unit A tap or jerk to the lug w...

Page 12: ...cture must be insulated and weatherproofed in accordance with local codes 11 Access and service clearances for the unit must be given careful consideration when locating the duct entrance openings See...

Page 13: ...repared by the manufacturer in order to provide detail regarding job layout only This drawing is not intended to be used as a basis to construct build or modify the item depicted in the drawing The ma...

Page 14: ...port Center Support required on all frame applications Angle Iron Frame Table 5 Typical Rooftop Down Airflow Application with Frame Return Air Roof Flashing Channel Iron Center Support center support...

Page 15: ...erproofed between the unit and the building When attaching ductwork to a horizontal unit provide a flexible watertight connection to prevent noise transmission from the unit to the ducts The flexible...

Page 16: ...wi it tc ch h Provide an approved weatherproof disconnect within close proximity and w wi it th hi in n s si ig gh ht t o of f t th he e u un ni it t If disconnect must be mounted to the cabinet the...

Page 17: ...ry only For further unit connection details refer to the other figures 8 The W1 WH wire is first stage electric heat If the electric heater accessory has two heating stages the W2 WH wire is second st...

Page 18: ...c heater accessory is not installed omit the electric heater associated power wires and the W and X2 thermostat wires 7 Fig 2 demonstrates connection of the outdoor thermostat accessory only For furth...

Page 19: ...y Do the condenser fan and indoor blower turn free without rubbing and are they tight on the shafts Has all work been done in accordance with applicable local and national codes Are all covers and acc...

Page 20: ...O ON N current is supplied to the transformer Starting at the R R terminal on the indoor comfort control current goes through the system switch which is in A AU UT TO O position to the T TS SH H 1 1 c...

Page 21: ...as the system been checked with a charging chart Has the voltage and running current been checked to determine if it is within limits Has the thermostat been checked for calibration and the air discha...

Page 22: ...lacement and connection tightness condensate drain for proper sealing and cleaning unit duct connections to see that they are physically sound and sealed to the unit casing unit mounting support for s...

Page 23: ...18 BB38D1 1D EN 23 N No ot te es s...

Page 24: ...com The AHRI Certified mark indicates company participation in the AHRI Certification program For verification of individual certified products go to ahridirectory org The manufacturer has a policy o...

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