TRAK SAND TRAK ST1-075A la Owner'S/Operator'S Manual Download Page 19

17

ST1-075A Ia 12/98

Figure 18

Drive Module Disassembly (Figure 19)

1.

Place drive module assembly in vice.

2.

Check shaker bearing assembly for end play
(Figure 19) before disassembling the drive
module assembly.  Shaker bearing end play
can best be checked using the following
procedures.

Place dial indicator near center of shaker
drive plate (Figure 18).

While using back and forth hand force
against ends of shaker drive plate read dial
indicator.

NOTE: If dial indicator reading is more than .010
inch, bearing assembly should be disassembled
and bearings replaced with bearing kit.  Refer to
drive module reassembly if old shaker bearings are
reused.

3.

Remove bolt (item 1) & grease fitting (item 11).

4.

Remove four bolts (item 10).

5.

Pull motor from assembly.

6.

With blunt one inch brass drift remove the
coupling block (item 3).  The bearing (item 4)
and seal (item 2) will remain in the housing.

7.

Remove shaker bearing assembly from the
housing.

8.

Remove bearing and seal from housing (items
2 & 4).

9.

Remove push-pull joints by removing locking
bolts (item 13) & then drive out pins (item 12).

10. Remove shaker bearings (item 17) by

removing the lock nut (item 15), lock washer
(item 14) and nylos ring (item 16).  A four inch
spanner wrench is required to remove lock nut
(item 15).

11. Inspect all components before

reassembly.

12. Motor seal kits are available with

disassembly/assembly instructions.

Drive Module Reassembly (Figure 19)

Reassemble in reverse order as noted in the
disassembly instructions.  Care must be taken
regarding the following items.

1.

When old shaker bearings are reused surface
grind the spacer ring (item 9) equal to the end
play plus .002 inch determined at disassembly
(see step 2 in disassembly) e.g. for .005 inch
end play plus .002 for preload remove .007
inch from spacer with surface grinder.  New
bearing sets are supplied with a new spacer
ring as a kit.

2.

Torque the lock nut (item 15) to 100-150 lb/ft.
Sockets are available for use with a torque
wrench.  An adjustable spanner wrench with an
extension applying the force required relative
to wrench and extension length may also be
used, eg force (125 lbs) x length (1 ft) = 125 lb/
ft.

3.

Torque bolt (item 1) to 100 lb/ft.

4.

Torque six socket head capscrews (item 20) to
100 lb/ft.

5.

After torquing six socket head capscrews,
install shim stacks which were removed  (item
21).

NOTE: Shim stack must fill complete space
between modular housing and frame to within .010
inch before tightening through bolts and nuts (item
22 & 26) to 40 lb-ft.

6.

The flow control valve is normally set at
adjustment point 6 for proper operating sped
(Figure 14, item 7).

7.

Auger speed of 240 to 260 rpm must be
checked with sandbagger on host vehicle.
Higher number on flow control increases speed
and lower number reduces speed.

OM0210

Shaking Direction

Set dial indicator in this
area to check shaker
bearing end play

Shaking Direction

Summary of Contents for SAND TRAK ST1-075A la

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Page 3: ...ation Removal Hydraulic Installation 7 Installation of Sandbagger 8 Installation of Safety Stand 9 Removal of Sandbagger 9 Starting And Operating Walk Around Inspection 10 Controls 10 Filling Sandbags 11 Stalled Condition 11 Variations In Sand 11 Cleaning 12 Shut Down 12 General Maintenance Safety Decal Locations 13 Routine Inspection 13 Lubrication 15 Disassembly procedures 15 Specifications Spec...

Page 4: ...ess reply card of this form to TRAK TRAK reserves the right to make changes on and to add improvements upon it s products at any time without public notice or obligation TRAK also reserves the right to discontinue manufacturing any product at its discretion at any time For your easy reference when ordering replacement parts or making service inquiries on this attachment record its model and serial...

Page 5: ...out Safety To avoid possible injury or death carefully read and follow the messages Be sure to fully understand the potential causes of injury or death Signal Word Is a distinctive word on the safety decals and throughout this manual that alerts the viewer to the existence and relative degree of the hazard At the time of original purchase the purchaser of this attachment was instructed by the sell...

Page 6: ...ttachment Amputation of any body part can result Stop host vehicle engine and ensure that sandbagger screens and auger have come to a complete stop before servicing 4 Attachment Hazard NEVER allow anyone to walk or stand under a raised attachment A lowering attachment or falling load can result in serious injury or death 5 Unsupported Attachment Hazard STAY CLEAR of an unsupported raised attachmen...

Page 7: ...d other work area hazards can cause injury or death Always walk around and look for these and other hazards before operating the host vehicle with sandbagger attached in a new work area Prevent accidents when you move the host vehicle around the work site Know the rules for movement of people and vehicles on the work site Follow the instructions of signals and signs Use sand bag support to prevent...

Page 8: ...ost vehicle bucket with sandbagger on ground and stop engine before lubricating inspecting auger screens and or removing covers for inspection ALWAYS wear safety glasses with side shields while servicing or using a hammer and tools around lodged sand Flying sand can cause permanent eye or limb injury Application The SAND TRAK Model ST1 075A la was developed to use as an accessory attachment to exp...

Page 9: ...nnects on the attachment and on both ends of the connection hoses The quick disconnects are arranged so that auger rotation clockwise when looking at the end of the auger Figure 4 is correct when control lever is pushed away from operator A quick disconnect kit for easy installation and removal of the sandbagger attachment is supplied for installation on the host vehicle This kit contrains 2 sets ...

Page 10: ...h host vehicle lower lead arms with lower pin points on sandbagger attachment Install lower 1 1 2 inch diameter pins and pin lock bolts 7 With loader bucket tilt control adjust upper bucket control arms to align upper 1 1 2 diameter pin locations Install pins and pin lock bolts 8 Connect connection hoses to excavator boom or bucket control quick disconnects Ref Hydraulic Installation then route ho...

Page 11: ...ety stand ALWAYS check stand for bending and or deformation before installation Always place bent or deformed safety stand Warning All personnel must stand clear of area and exercise caution while host vehicle is in motion to avoid any accidents or collisions Such a collision could cause injury death or property damage Warning Removal of Sandbagger 1 With host vehicle and attachment on level surfa...

Page 12: ...fraying leaking oil or short circuit Make necessary repairs before operating Controls The host vehicle boom ro bucket function control lever controls the operation of the sandbagger Moving the lever away from operator is required to fill sandbags Moveing the lever reaward reverses the auger and should only be used momentarily in the event of auger jam Read the host vehicle s Owner s Operator s man...

Page 13: ...f momentary movement as this may cause damage to the motor housing seal and rubber bellows Variations In Sand There are many variations in sand from course to very fine With these variations sand changes consistency when dry or wet Sand also changes dramatically in weight from dry to wet The sandbagger design permits operation with most types of sand however due to sand moisture content and with t...

Page 14: ...agger screens to remove build up Sand is corrosive and therefore it is important that the sandbagger be kept clean It is recommended that the sandbagger be cleaned washed at the end of each shift and before storing It may also be necessary to wash the sandbagger during a shift to clean the screen or auger To clean empty all sand from bucket shake bucket forward run sandbagger tilt bucket rearward ...

Page 15: ...ands against spacer ring Should it be necessary to replace elastomer springs refer to Disassembly Procedures It is not necessary to remove screens or screen supports to check elastomer springs for preload Contact with moving parts can cause injury be sure equipment is OFF before performing inspection Preload is checked by using a small bar between the screen and auger flight Figure 15 3 Inspect th...

Page 16: ...n broken or loose Figure 15 Replace with factory belting only 5 Inspect auger wear at outlet end Figure 15 Replace if auger is worn below super wear edge Auger super wear edge is 1 4 inch high Figure 15 When super wear edge is worn away auger diameter worn to 5 1 2 inches dia auger should be replaced Figure 15 OM0380 SECTION AA Auger outside dia 6 maximum wear on dia 1 2 Auger male stabilizer boss...

Page 17: ... 17 1 Remove the bolts holding the screen to the screen support Lift off screen item 13 2 Remove the nuts holding screen support item 11 or 7 to isolators item 14 3 Remove cap nut item 1 and lock nut item 2 4 Remove washer item 3 spacer ring item 4 and elastomer spring item 5 5 Remove screen support frame item 11 6 Remove second elastomer spring spacer ring and washer 7 Reassemble in reverse order...

Page 18: ... removed ensure that jproper length measurements are taken prior to removal to be able to duplicate rod length at reassembly Follow procedure for Flow Control Valve and Elastomer Spring Removal Remove two rubber bellows from the push pull rods item 15 Figure 12 Disconnect three grease hoses from joints and bearing carrier item 18 Figure 19 Remove two 3 8 inch bolts and nuts securing the drive modu...

Page 19: ...ailable with disassembly assembly instructions Drive Module Reassembly Figure 19 Reassemble in reverse order as noted in the disassembly instructions Care must be taken regarding the following items 1 When old shaker bearings are reused surface grind the spacer ring item 9 equal to the end play plus 002 inch determined at disassembly see step 2 in disassembly e g for 005 inch end play plus 002 for...

Page 20: ...18 ST1 075A Ia 12 98 Figure 19 OM0410 23 24 25 26 21 22 Frame Lever Set at 6 27 28 29 19 20 15 18 17 16 3 13 12 14 2 11 9 7 8 10 4 21 1 21 22 26 Modular Housing 5 6 ...

Page 21: ...w Control Valve CF Port IN Port Hydraulic Motor EX Port Check Valve Quick Disconnect on Attachment Male Female Quick Disconnect on Host Vehicle Quick Disconnect on Attachment Quick Disconnect on Host Vehicle Male Female Female Female Male Male ...

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