TOOLS REQUIRED
3/8” Wrench
5/32” Allen wrench
½” Socket Wrench
Hammer
1/2” Wrench
Common Screwdriver
Adjustable Wrench
Air Pump
9/16” Wrench
Phillips
Screwdriver
15/16”
Wrench
Pliers
1. Preparation
Remove all parts from the frame and wheel cartons.
Inflate (or have inflated) tires (55 and 58) to pressure
recommended on sidewalls.
Make sure tires properly seated on the rims.
2. Rear Wheels
Lift up the rear of the frame assembly (26) and slide the
rear wheels (60) onto the axles shaft.
Note
: Wheel hub faces in.
Align wheel-axle keyways and tap 1-1/4” key square, (71),
into keyway. Install washer (70), and secure the wheels on
axle with 5/8” nylon lock nut (53).
Important:
Make certain the axle thread fully engages the
nylon locking portion of nut.
3. Handlebar Assembly
Loosen stem bolt and insert handlebars (38) into fork head
tube. Line-up handlebars with wheel and tighten stem bolt.
4. Front Wheels:
Place front wheels (55) and brake assembly between the
fork with the axle bolts fully into the slots on the end of the
fork. Secure with washers (3) and nuts (54). The brake arm
must be on the left side and in front of the fork blade.
5. Hand Brake
Loosen the lock nut on the brake cable bracket (at the
front wheels). Push the brake cable bracket upward as
much as you can while pulling as much cable as possible
through the hole in the bolt. Be sure the brake cable is
seated properly in the brake lever (13) and that the
adjustable “barrel nut” (36) at the fork is protruding below the
fork plate as far as possible. Secure the lock nut on the
brake bracket to hold the cable in place. NOTE: The hand
brake may require further adjusting before riding.
6. Seat
Position the seat (59) over the mounting holes in the base
seat/basket (39). Insert screw into bottom of the seat and
secure seat.
7. Basket
Position the basket (56) onto seat/basket base. Place the
four basket brackets (48) over the basket wires and secure
with the bolt (52) and flanged nut (50).
8. Reflectors
Install the red reflectors on the back of the basket. Insert
the screw provided with the reflector on the basket so the
clip will capture the corner of the vertical and horizontal wires
and tighten the screw. Repeat for the other side. The
basket reflectors should be about one foot apart. Install
clean reflector on each handle cross bar. Slide plastic
holder on handle cross bar. Tighten with the screwdriver
and install reflector. On plastic MAG wheels install reflectors
on tabs using screw and nut. On MAG wheels without tabs,
use spacer (75) behind reflector with longer screws (76).
9. Final Check
Install safety flag in holder. Review the instructions again
and check connecting bolts and screws for tightness, and
readjusting the seat and handlebar as necessary.
To eliminate rattling of reflector,
install as indicated below.
