TrailMaster Challenger 150UTV-X Setup Instruction Download Page 3

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CHALLENGER150X P. D. I

1.4.1 Bag 1: Hub cover 4pcs, zip tie 10

1.4.2 Bag 2: battery box (1pc), battery strap (1pc), bolt M8X55 (4pc),

bolt M8X60 (2pc), bolt M8X30 (8 pc), bolt M6X16 (6pc), bolt M6X30 (2

pc), screw M6X16 (6 pc), bolt M6X12 (3 pc), washer

∮

6 (6 pc), cotter

pin 3X40 (2pc), R-washer (12 pc), self-locking nut M8 (18pc), nut M6 (6

pc), bolt M8X16 (10 pc)

1.4.3 Bag 3: Steering wheel cover (1pc), cable for headlight (1pc), clamps

for windshield (10pc), clamp cushion for windshield (4pc), plastic plug

(2pc), self-locking nut M10X1.25 (2pc), bolt M5X25 (1pc), washer

∮

(1pc), rear mirror mount and O-ring (1pc)

Summary of Contents for Challenger 150UTV-X

Page 1: ...llenger 150UTV X Set up instruction Version 2 0 2017 05 14 This set up instruction guides our customer to set up the go kart TrailMaster Challenger 150UTV X step by step to ensure a correct assembly f...

Page 2: ...heck the components after opening the box 1 1 Battery pic 1 type YTX12 BS 12V10Ah includes one battery one battery liquid two bolts and nuts for installation 1 2 Steering wheel 1 pc 1 3 Owner s manual...

Page 3: ...6X30 2 pc screw M6X16 6 pc bolt M6X12 3 pc washer 6 6 pc cotter pin 3X40 2pc R washer 12 pc self locking nut M8 18pc nut M6 6 pc bolt M8X16 10 pc 1 4 3 Bag 3 Steering wheel cover 1pc cable for headlig...

Page 4: ...CHALLENGER150X P D I 4 1 5 Head rest 2pc Not on the new sport seat 1 6 Rear roll cage bar 1pc 1 7 Front roll cage bar 1pc...

Page 5: ...CHALLENGER150X P D I 5 1 8 Front light cover lights are pre installed 1pc 1 9 Top headlights mounting bar 1pc 1 10 Front wheel left and right 1of each 1 11 Front wheel left and right 1of each...

Page 6: ...CHALLENGER150X P D I 6 1 12 Rear shock 1pc 1 13 canopy top 1pc side net door left and right 1 of each bar cushions 1 14 Top headlight mounting parts 1 set...

Page 7: ...LLENGER150X P D I 7 1 15 Side mirror 1 set The mirror in the box can be different 1 16 Rear mirror 1 pc 1 17 Front metal bumper 1pc 1 18 Windshield 1pc already installed 1 9 Front lights mounting bar...

Page 8: ...ft the rear swing arm to let the top of shock into the fixing seats of frame use 37 44NM torque to fix the shocks attached the frame Note 1NM 0 74 lb ft 2 2 Assemble the rear wheels pic 18 screw the c...

Page 9: ...the shocks attach the shock to the front lower suspension arm and fix the bolt with 37 44NM torque 2 4 Assemble the front wheel Take down the tire bolts on the hub set up the front wheel on the right...

Page 10: ...ket on the UTV frame using GB5789 M6x16 bolts PLEASE DO NOT TIGHT THE BOLTS AT THIS STEP 2 6 Set up the top headlights wire open the right side of front hood cover as displayed in the picture put the...

Page 11: ...t and turn lights wire plug the wires with the connecting sockets tighten the wires using zip ties 2 9 Install the steering wheel Use the M6x12 bolts to install the steering wheel onto the steering sh...

Page 12: ...ENGER150X P D I 12 the nut 2 11 Install the front roll cage bar put the front roll cage bar into the mount posts on the frame put in the M8x60 bolt R washer windshield bracket and tighten the M8 nut t...

Page 13: ...olt R washer and M8 nut 2 13 Joint the front and rear roll cage joint the roll cages and connect them with M8x30 bolt and M8 nut The recommended torque is 22 29NM 2 14 Install the safety belt find the...

Page 14: ...16 Install the rear mirror take off the M5 bolt O ring Put the O ring on the rear mirror mount plate of the frame then use M5x25 and 5 spring washer to install the rear mirror on the frame 2 17 Instal...

Page 15: ...ttery wires to the battery poles to to cover them Put the wired battery into the battery mount box covered with the plastic protection cover put the wires out through the protection cover slot fasten...

Page 16: ...he top lights on the mounting piece 2 21 2 Install the top light mounting bar onto the frame fix it using M8X55 bolt R washer the torque is 22 29N m 2 21 3 The windshield has protection on both side t...

Page 17: ...CHALLENGER150X P D I 17 brackets using M8X30 bolt and M8 nut 2 21 6 Connect the top light wiring with the top lights 2 22 Install the front metal bumper insert the bar end covers...

Page 18: ...ned please read the user manual of TrailMaster Challenger 150UTV X carefully you will be given with important safety information and advices Thanks a lot for choosing TrailMaster Challenger 150UTV X F...